公开(公告)号：US07128869B2

公开(公告)日：2006-10-31

申请号：US10333221

申请日：2001-07-07

申请人： Uwe Habisreitinger ,  Bernhard Nordmann ,  Michael Ostgathe

发明人： Uwe Habisreitinger ,  Bernhard Nordmann ,  Michael Ostgathe

IPC分类号： B29C70/34 ,  B29C70/56

CPC分类号： B29C70/467 ,  B29C70/386

摘要： A process and a production installation for producing shell-shaped, fiber-reinforced plastic parts are provided. The plastic parts can be produced efficiently, in an automated manner which is flexible with respect to the process and workpiece and is operationally reliable. A blank of the endless fiber mat corresponding to a workpiece is placed in an automated manner by industrial robots onto a clamping frame surrounding the female mold and is taken over by the clamping frame in a clamping manner and in such a way that it can slide after itself against a defined resistance. Wide-ranging accessibility required for this is created by a horizontally movable unit, comprising a female mold and a clamping frame, being temporarily moved completely out from the forming press and moved back again into the forming press after completion of loading.

摘要翻译： 提供了一种用于生产壳形纤维增强塑料件的工艺和生产设备。 可以以相对于工艺和工件灵活的自动化方式有效地生产塑料部件，并且在操作上是可靠的。 对应于工件的环形纤维毡的坯件以工业机器人的方式自动放置在围绕阴模的夹紧框架上，并以夹紧方式被夹紧框架接收并且以这样的方式可以在其后滑动 本身抵抗一定的阻力。 通过可水平移动的单元产生包括阴模和夹紧框架在内的宽范围的可接近性，其在完成装载之后暂时完全从成型压力机中移出并再次移回到成型压机中。

公开(公告)号：US20060151085A1

公开(公告)日：2006-07-13

申请号：US10520164

申请日：2003-05-16

申请人： Uwe Habisreitinger ,  Bernhard Nordmann

发明人： Uwe Habisreitinger ,  Bernhard Nordmann

IPC分类号： H01B13/26

CPC分类号： B29C63/02 ,  B29C63/0047 ,  B29C2063/027 ,  B29L2031/3055 ,  Y10T156/1105 ,  Y10T156/1983

摘要： A method and an apparatus for automated application of paint film to bodywork parts (1) and to a paint film composite (5) which is suitable for automation. A paint film composite (5) which is suitable for automation is created and adhesively bonded onto the bodywork part (1) in an accurate position and without any bubbles or creases by means of a robot-controlled application tool that is appropriate for this purpose. To securely hold the film composite (5), which has been picked up from a substrate, the suction grippers (30, 31) which grip the ends are angled in mirror-image form, in order in this way to prevent the ends from becoming detached from the suction grippers. The lower protective strip (9) is then at least partially pulled off, thus exposing the adhesive face of the useful part (6) of the paint film. The film composite (5) is aligned in the correct orientation at a short distance from the bodywork part (1) and the useful part (6) of the paint film is wiped onto the bodywork surface (1).

摘要翻译： 一种用于将漆膜自动应用于车身部件（1）的方法和装置以及适用于自动化的涂膜复合材料（5）。 通过适用于此目的的机器人控制的应用工具，产生适合于自动化的涂膜复合材料（5），并以准确的位置粘合到车体部件（1）上，没有任何气泡或折痕。 为了牢固地保持从基板拾取的胶片复合体（5），夹持端部的吸引夹具（30,31）以镜像形式成角度，以这样的方式防止端部变得 与吸嘴夹紧。 然后，将下保护带（9）至少部分地拉开，从而暴露漆膜的有用部分（6）的粘合面。 薄膜复合材料（5）以与车体部分（1）短距离的正确取向对准，涂膜的有用部分（6）擦拭到车体表面（1）上。

公开(公告)号：US06001198A

公开(公告)日：1999-12-14

申请号：US953641

申请日：1997-10-17

申请人： Uwe Habisreitinger ,  Bernhard Nordmann

发明人： Uwe Habisreitinger ,  Bernhard Nordmann

IPC分类号： B26D3/00 ,  B26D1/04 ,  B26D1/22 ,  B29C63/00 ,  B29C63/02 ,  B62D65/00 ,  B65B11/02 ,  B65B33/04 ,  B65B41/14 ,  B65B61/02 ,  B65B61/06 ,  B32B31/00

CPC分类号： B65B11/02 ,  B29C63/0056 ,  B29C63/0082 ,  B29C63/0086 ,  B29C63/02 ,  B62D65/00 ,  B65B33/04 ,  B65B41/14 ,  B65B61/02 ,  B65B61/06 ,  B29C2793/00 ,  Y10T156/1028 ,  Y10T156/1034

摘要： A method and apparatus for cutting through protective film in the region of covered-over joints and beads of vehicle bodies includes a freely programmable industrial robot having at least five degrees of motional freedom. An operating arm of the robot has a cutting and pressing tool which includes a knife having a blade for cutting through the protective film in the region of covered-over joints and beads, and the pressing tool comprises a rotary brush or air nozzle for pressing down the cut edges. In another embodiment, an air nozzle which emits a diffuse hot-air current is provided for cutting through the protective film.

摘要翻译： 一种用于在覆盖的接头和车体的珠子区域中切割保护膜的方法和装置包括具有至少五个运动自由度的可自由编程的工业机器人。 机器人的操作臂具有切割和压制工具，该切割和压制工具包括具有用于在覆盖接头和珠子的区域中切割保护膜的刀片的刀，并且该压制工具包括用于压下的旋转刷或空气喷嘴 切边。 在另一个实施例中，提供散发热气流的空气喷嘴用于切割保护膜。

公开(公告)号：US07459051B2

公开(公告)日：2008-12-02

申请号：US10520164

申请日：2003-05-16

申请人： Uwe Habisreitinger ,  Bernhard Nordmann

发明人： Uwe Habisreitinger ,  Bernhard Nordmann

IPC分类号： B44C1/165 ,  B44C1/17 ,  B29C65/48 ,  B32B37/10 ,  B32B37/12 ,  B32B37/26

CPC分类号： B29C63/02 ,  B29C63/0047 ,  B29C2063/027 ,  B29L2031/3055 ,  Y10T156/1105 ,  Y10T156/1983

摘要： A method and an apparatus for automated application of paint film to bodywork parts (1) and to a paint film composite (5) which is suitable for automation. A paint film composite (5) which is suitable for automation is created and adhesively bonded onto the bodywork part (1) in an accurate position and without any bubbles or creases by means of a robot-controlled application tool that is appropriate for this purpose. To securely hold the film composite (5), which has been picked up from a substrate, the suction grippers (30, 31) which grip the ends are angled in mirror-image form, in order in this way to prevent the ends from becoming detached from the suction grippers. The lower protective strip (9) is then at least partially pulled off, thus exposing the adhesive face of the useful part (6) of the paint film. The film composite (5) is aligned in the correct orientation at a short distance from the bodywork part (1) and the useful part (6) of the paint film is wiped onto the bodywork surface (1).

摘要翻译： 一种用于将漆膜自动应用于车身部件（1）的方法和装置以及适用于自动化的涂膜复合材料（5）。 通过适用于此目的的机器人控制的应用工具，产生适合于自动化的涂膜复合材料（5），并以准确的位置粘合到车体部件（1）上，没有任何气泡或折痕。 为了牢固地保持从基板拾取的胶片复合体（5），夹持端部的吸引夹具（30,31）以镜像形式成角度，以这样一来防止端部变成 与吸嘴夹紧。 然后，将下保护带（9）至少部分地拉开，从而暴露漆膜的有用部分（6）的粘合面。 薄膜复合材料（5）以与车体部分（1）短距离的正确取向对准，涂膜的有用部分（6）擦拭到车体表面（1）上。

公开(公告)号：US20070227645A1

公开(公告)日：2007-10-04

申请号：US10568797

申请日：2004-08-10

申请人： Uwe Habisreitinger ,  Bernhard Nordmann

发明人： Uwe Habisreitinger ,  Bernhard Nordmann

IPC分类号： B32B37/12

CPC分类号： B29C63/02 ,  B29C2063/027 ,  B29C2793/009 ,  B29L2031/3055 ,  Y10T156/1054 ,  Y10T156/1056 ,  Y10T156/1174 ,  Y10T156/1195 ,  Y10T156/1705 ,  Y10T156/1956 ,  Y10T156/1994

摘要： A method and a device for the automated application of a self-adhesive paint film to a three-dimensionally curved bodywork part, using a robotic application tool, the paint film being held ready in the form of a multi-layered film composite ready for picking up. After picking up has taken place, a protective strip on the adhesive side is removed from the film section, which is held taut, by means of a contact piece attached to the film composite on the end side and the adhesive side of the film section is thereby exposed. The paint film section is subsequently aligned above the body part to be covered, at a small distance from it, and is progressively pressed onto the bodywork part from the spaced-apart, taut position by means of a roller or doctor moving over the paint film. In order to be able to apply even large or curved paint film sections without creases and at justifiable tool costs, use is made of a rectangular film composite which protrudes on all sides over the bodywork portion to be covered and is secured on all four sides in a rectangular suction frame. As a result, during the application of the paint film, the latter is held under tensile stress in the longitudinal direction and in the transverse direction. To simplify the tool, the protective strip on the adhesive side is removed from the paint film in a stationary manner.

摘要翻译： 一种用于使用机器人应用工具将自粘涂漆膜自动应用于三维弯曲车身部件的方法和装置，所述漆膜保持准备好以准备好拾取的多层薄膜复合物的形式 向上。 在发生拾取之后，通过在端部侧附着到膜复合材料的接触片并且膜部分的粘合剂侧将胶粘剂侧上的保护带从保持拉紧的膜部分移除 从而暴露。 随后，漆膜部分在身体部分上方与被覆盖的距离相距一小的距离，并且通过在涂膜上移动的辊或刮刀从间隔开的紧张位置逐渐地压在身体部位上 。 为了能够施加甚至大的或弯曲的漆膜部分，没有折痕并且以合理的工具成本，使用矩形膜复合材料，其在所有侧面上突出覆盖的车身部分并且被固定在所有四个侧面上 矩形抽吸框架。 结果，在涂膜的过程中，后者在纵向和横向的拉伸应力下被保持。 为了简化工具，粘合剂侧的保护条以固定的方式从漆膜中除去。

公开(公告)号：US07001478B2

公开(公告)日：2006-02-21

申请号：US10333263

申请日：2001-07-07

申请人： Uwe Habisreitinger ,  Bernhard Nordmann ,  Wolfram Walter

发明人： Uwe Habisreitinger ,  Bernhard Nordmann ,  Wolfram Walter

IPC分类号： B32B31/00

CPC分类号： B65H35/0013 ,  B65H2801/51 ,  Y10T156/1084 ,  Y10T156/1085 ,  Y10T156/1348 ,  Y10T156/1793 ,  Y10T156/1795

摘要： Taping down tool and method for the automated, series application of adhesive tape, in particular on surface parts of vehicle bodies. The taping down tool comprises a mount for an adhesive-tape roll containing adhesive tape to be applied, an application roller for the application of adhesive tape, which has been pulled off from the adhesive-tape roll, and a holding device, which is arranged upstream of the application roller, for holding ready adhesive tape, which has been pulled off from the adhesive-tape roll, between two application processes, the holding device moreover serving for the pressing-on of held-ready adhesive tape on the surface to be covered, so as to initiate an application process, and, after a forwards movement of the taping down tool, adhesive tape, which has been pressed on by the holding device, being taken over by the application roller which can be extended essentially perpendicular with respect to the plane of the pressed-on adhesive tape in the direction of the adhesive tape and is used for the force-controlled pressing-on of the adhesive tape.

摘要翻译： 编织胶带的自动，系列应用的工具和方法，特别是在车体的表面部件上。 贴胶工具包括一个用于粘贴带的安装件，该粘合带卷包含待涂布的胶带，一个用于施加胶粘带的涂布辊，它已经从胶粘带卷取出来，以及一个保持装置， 在施加辊的上游，​​用于在两个施加过程之间保持从粘合带卷取下的准备好的粘合带，另外用于将表面上保持的粘合带压入的保持装置为 覆盖，以便开始应用过程，并且在卷带工具的向前移动之后，已经被保持装置按压的胶带被施加辊所接管，该施加辊可以基本上垂直于 在粘合带的方向上粘贴到压入胶带的平面上，并且用于胶带的强制控制压接。

公开(公告)号：US20060034967A1

公开(公告)日：2006-02-16

申请号：US10512646

申请日：2003-03-15

申请人： Uwe Habisreitinger ,  Bernhard Nordmann

发明人： Uwe Habisreitinger ,  Bernhard Nordmann

IPC分类号： B29C45/40

CPC分类号： B29C43/50 ,  B08B9/035 ,  B29C37/0007 ,  B29C2043/023 ,  B29C2043/503 ,  B29C2043/5046 ,  B29C2043/5069

摘要： A device is provided for detaching a finish-molded workpiece, made of a thermoset, from a compression molding tool and for removing the workpiece from the molding press. In order to be able to carefully detach and remove compression molded parts of any desired shape from the compression molding tool, the removing gripper, which is preferably manipulated by an industrial robot, is designed according to the invention as a dimensionally stable suction bell which is adapted to the workpiece, covers the entire workpiece in a true-to-shape manner up to the workpiece edge and, with a contact-side soft-material seating, can be brought to bear in a sealing manner against the workpiece. Pockets which are sealed off from one another and each of which can be subjected individually to a vacuum are incorporated in the soft-material seating. Each of the separate vacuum connections mutually free of reaction is provided with a monitoring device which emits a signal in the event of a drop in vacuum below a threshold value. A plurality of plungers which can be set down on opposing surfaces on the lower die are attached to the edge of the suction bell. The removing gripper can be pushed off the lower die by the plungers.

摘要翻译： 提供了一种用于从压缩模制工具分离由热固性材料制成的精加工工件并且用于从模压机中移除工件的装置。 为了能够从压缩模制工具中小心地分离和去除任何所需形状的压缩模制部件，根据本发明将优选由工业机器人操纵的移除夹持器设计为尺寸稳定的抽吸铃 适合于工件，以实际形状覆盖整个工件直到工件边缘，并且可以以接触侧软质材料为基座以密封方式抵靠工件。 彼此密封并且各自独立地进行真空的口袋被并入软材料座中。 每个单独的真空连接件相互没有反应，设置有监测装置，其在真空度下降到低于阈值的情况下发出信号。 可以在下模具上的相对表面上放置的多个柱塞附接到吸入钟的边缘。 拆卸夹具可以通过柱塞从下模推出。

公开(公告)号：US07686910B2

公开(公告)日：2010-03-30

申请号：US10568797

申请日：2004-08-10

申请人： Uwe Habisreitinger ,  Bernhard Nordmann

发明人： Uwe Habisreitinger ,  Bernhard Nordmann

IPC分类号： B44C1/165 ,  B44C1/17 ,  B29C65/48 ,  B32B37/10 ,  B32B37/12 ,  B32B37/26

CPC分类号： B29C63/02 ,  B29C2063/027 ,  B29C2793/009 ,  B29L2031/3055 ,  Y10T156/1054 ,  Y10T156/1056 ,  Y10T156/1174 ,  Y10T156/1195 ,  Y10T156/1705 ,  Y10T156/1956 ,  Y10T156/1994

摘要： A method and a device for the automated application of a self-adhesive paint film to a three-dimensionally curved bodywork part, using a robotic application tool, the paint film being held ready in the form of a multi-layered film composite ready for picking up. After picking up has taken place, a protective strip on the adhesive side is removed from the film section, which is held taut, by means of a contact piece attached to the film composite on the end side and the adhesive side of the film section is thereby exposed. The paint film section is subsequently aligned above the body part to be covered, at a small distance from it, and is progressively pressed onto the bodywork part from the spaced-apart, taut position by means of a roller or doctor moving over the paint film. In order to be able to apply even large or curved paint film sections without creases and at justifiable tool costs, use is made of a rectangular film composite which protrudes on all sides over the bodywork portion to be covered and is secured on all four sides in a rectangular suction frame. As a result, during the application of the paint film, the latter is held under tensile stress in the longitudinal direction and in the transverse direction. To simplify the tool, the protective strip on the adhesive side is removed from the paint film in a stationary manner.

摘要翻译： 一种用于使用机器人应用工具将自粘涂漆膜自动应用于三维弯曲车身部件的方法和装置，所述漆膜保持准备好以准备好拾取的多层薄膜复合物的形式 向上。 在发生拾取之后，通过在端部侧附着到膜复合材料的接触片并且膜部分的粘合剂侧将胶粘剂侧上的保护带从保持拉紧的膜部分移除 从而暴露。 随后，漆膜部分在身体部分上方与被覆盖的距离相距一小的距离，并且通过在涂膜上移动的辊或刮刀从间隔开的紧张位置逐渐地压在身体部位上 。 为了能够施加甚至大的或弯曲的漆膜部分，没有折痕并且以合理的工具成本，使用矩形膜复合材料，其在所有侧面上突出覆盖的车身部分并且被固定在所有四个侧面上 矩形抽吸框架。 结果，在涂膜的过程中，后者在纵向和横向的拉伸应力下被保持。 为了简化工具，粘合剂侧的保护条以固定的方式从漆膜中除去。

公开(公告)号：US20070284046A1

公开(公告)日：2007-12-13

申请号：US10594340

申请日：2005-03-19

申请人： Uwe Habisreitinger ,  Bernhard Nordmann ,  Wolfram Walter

发明人： Uwe Habisreitinger ,  Bernhard Nordmann ,  Wolfram Walter

IPC分类号： B65B33/04

CPC分类号： B65B33/04

摘要： An automatic application system for self-adhesive protective film to vehicle bodies is disclosed. Two separate application stations are provided, of which one application station contains two pairs and the other contains one pair of stationary industrial robots arranged opposite each other for the joint handling and application of one piece of film in each case. As a result, it is possible to stick all the body parts simultaneously within the cycle time. In each case, one robot of a pair of robots contains in its application tool the holder for a supply roll and a cutting device, whereas the opposite application robot of this pair of robots carries a suction strip. For the accurate-contour perforation of a stretched-out piece of film, the latter is moved along a stationary perforating tool. Arranged close to the robot is a magazine for a plurality of supply rolls, from which the application robot automatically picks up a supply roll as required. The supply rolls are relatively small and can contain the film needed for about 100 to 200 application procedures. Each supply roll can be provided with a disposable core made of hard paperboard or plastic.

摘要翻译： 公开了一种用于自粘保护膜到车体的自动应用系统。 提供了两个单独的应用站，其中一个应用站包含两对，另一个包括一对彼此相对布置的固定工业机器人，用于在每种情况下联合处理和应用一片胶片。 结果，可以在循环时间内同时粘贴所有身体部位。 在每种情况下，一对机器人的一个机器人在其应用工具中包含用于供应辊和切割装置的保持器，而这对机器人的相对的应用机器人携带抽吸带。 对于拉伸片的准确轮廓穿孔，后者沿着固定的穿孔工具移动。 靠近机器人的布置是用于多个供应辊的杂志，应用机器人根据需要自动地拾取供应卷。 供应辊相对较小，并且可以包含大约100到200个施加程序所需的膜。 每个供应卷可以设置有由硬纸板或塑料制成的一次性芯。

公开(公告)号：US20050042323A1

公开(公告)日：2005-02-24

申请号：US10493096

申请日：2002-09-03

申请人： Uwe Habisreitinger ,  Bernhard Nordmann

发明人： Uwe Habisreitinger ,  Bernhard Nordmann

IPC分类号： B29C70/38 ,  A21C1/00

CPC分类号： B29C70/386 ,  B29C70/46

摘要： A method and a device for the automated handling of resin-impregnated mats of differing shape and size during the production of SMC components, utilizes a suction gripper which can be manipulated multiaxially. A plurality of suction bells are distributed in a grid pattern on the suction gripper, each suction bell being actuable individually by a vacuum. The rigid suction bells, which are mounted via a flexible element, have a cup-shaped cross section with an edge that tapers to a point, and can be placed onto and form a seal with the resin-impregnated mats. Rotating brushes are provided for cleaning the suction bells. The suction gripper is combined with pivotable fixing spikes for securing the stack of mats at the uppermost layer of the stack. The suction bells can be raised and lowered to different levels via lifting cylinders and can be fixed in any desired intermediate positions by means of brakes.

摘要翻译： 在生产SMC部件期间自动处理不同形状和尺寸的树脂浸渍垫的方法和装置利用可以多轴操作的抽吸夹持器。 多个抽吸罩以抽吸夹持器的网格图形分布，每个抽吸孔可通过真空分别致动。 通过柔性元件安装的刚性抽吸孔具有杯形横截面，其边缘逐渐变细，并且可以放置在树脂浸渍的垫上并与树脂浸渍的垫形成密封。 提供旋转刷子来清洁吸入口。 抽吸夹具与可枢转的固定钉组合，用于将堆叠的垫固定在堆叠的最上层。 吸气口可以通过提升缸升高和降低到不同的水平，并且可以通过制动器固定在任何期望的中间位置。