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1.发明申请Method for producing rare earth anisotropic bond magnets, method for orientation processing of magnetic molded bodies, and in-magnetic filed molding apparatus 审中-公开稀土类各向异性粘结磁体的制造方法，磁性成型体的取向处理方法以及磁性成形装置公开(公告)号：US20100065156A1
公开(公告)日：2010-03-18
申请号：US12461667
申请日：2009-08-20
CPC分类号： H01F41/028 , H01F1/0533 , H01F1/0558 , H01F1/0578 , H01F1/083 , H01F41/0266
摘要： The present invention relates to a method for producing a rare earth anisotropic bond magnet containing a hollow cylindrically shaped magnetic molded body having, at the hollow cylindrically shaped side face thereof, at least 4 or more orientation portions that are oriented with semi-radial distribution by compression molding of a magnetic material after thermally orienting step, wherein intermediate aligning magnetic fields applied in the thermally orienting step to between adjacent cavities are the mostly same in their magnetic directions. A plurality of rare earth anisotropic bond magnets can be efficiently produced at one time.
摘要翻译： 本发明涉及一种含有中空圆柱形磁性成型体的稀土各向异性粘结磁体的制造方法，该中空圆柱形磁性成型体在其中空圆柱形侧面具有至少4个以上的取向部分， 在热定向步骤之后对磁性材料进行压缩成型，其中在热定向步骤中施加到相邻腔之间的中间对准磁场在它们的磁方向上大致相同。 可以一次有效地制造多个稀土类各向异性粘结磁体。
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公开(公告)号：US09666341B2
公开(公告)日：2017-05-30
申请号：US13639785
申请日：2011-04-05
CPC分类号： H01F41/0266 , B22F3/004 , B22F3/03 , B22F3/04 , B22F3/24 , B22F2003/248 , B22F2202/05 , B22F2998/10 , B29C43/003 , H01F1/01 , H01F1/0578 , H01F1/083 , H01F1/28 , H01F41/0273 , H01F41/028 , H02K15/03
摘要： A method for production of an anisotropic bonded magnet includes: aligning magnetic pole bodies which include an even number of permanent magnets arranged uniformly around an outer periphery of an annular cavity filled with magnetic raw material, aligning magnetic fields to cause rare-earth anisotropic magnet powder to be semi-radially aligned; compressively molding the semi-radially aligned magnet raw material to obtain an annular compact; discharging the compact from the annular cavity; demagnetizing causing the aligning magnetic pole bodies to relatively move only in circumferential direction with respect to the compact after the molding step thereby to apply demagnetization magnetic fields to the compact; The demagnetization magnetic fields are applied from the aligning magnetic pole bodies with opposite poles to those during the alignment step, and the demagnetization magnetic fields are in directions for cancelling the magnetization of the compact caused by the aligning magnetic fields.
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公开(公告)号：US09312055B2
公开(公告)日：2016-04-12
申请号：US13639723
申请日：2011-04-05
CPC分类号： H01F41/0266 , B22F3/004 , B22F3/03 , B22F3/04 , B22F3/24 , B22F2003/248 , B22F2202/05 , B22F2998/10 , B29C43/003 , H01F1/01 , H01F1/0578 , H01F1/083 , H01F1/28 , H01F41/0273 , H01F41/028 , H02K15/03
摘要： A production method for a case-integrated bonded magnet includes: filling a tubular cavity with a magnet raw material that includes a rare-earth magnet powder and a thermosetting resin binder; heating the magnet raw material to cause the thermosetting resin softened or melted while compressively molding the magnet raw material to obtain a tubular compact; discharging the tubular compact from the tubular cavity while press-fitting the tubular compact into a metal tubular case having an inner peripheral surface coaxial with the tubular cavity; and heat-curing the tubular compact with the tubular case to cure the thermosetting resin. The tubular compact press-fitted into the tubular case is thermally cured thereby causing the tubular compact to transform to a tubular bonded magnet, which expands unexpectedly due to heat.
摘要翻译： 壳体一体型粘结磁体的制造方法包括：用包含稀土类磁体粉末和热固性树脂粘合剂的磁铁原料填充管状空腔; 加热磁体原料，使得热固性树脂软化或熔化，同时压缩成型磁体原料以获得管状压块; 将管状压块从管状腔排出，同时将管状压块压配合到具有与管状腔同轴的内周表面的金属管状壳体中; 并用管状壳体对管状压块进行热固化以固化热固性树脂。 压入管状壳体中的管状压块被热固化，从而使管状压块转变成由于热而意外膨胀的管状粘结磁体。
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4.发明申请PRODUCTION METHOD FOR ANISOTROPIC BONDED MAGNET AND PRODUCTION APPARATUS FOR SAME 有权用于各向异性粘结磁体的生产方法及其生产设备公开(公告)号：US20130093121A1
公开(公告)日：2013-04-18
申请号：US13639785
申请日：2011-04-05
IPC分类号： H01F1/28
CPC分类号： H01F41/0266 , B22F3/004 , B22F3/03 , B22F3/04 , B22F3/24 , B22F2003/248 , B22F2202/05 , B22F2998/10 , B29C43/003 , H01F1/01 , H01F1/0578 , H01F1/083 , H01F1/28 , H01F41/0273 , H01F41/028 , H02K15/03
摘要： A method for production of an anisotropic bonded magnet includes: aligning magnetic pole bodies which include an even number of permanent magnets arranged uniformly around an outer periphery of an annular cavity filled with magnetic raw material, aligning magnetic fields to cause rare-earth anisotropic magnet powder to be semi-radially aligned; compressively molding the semi-radially aligned magnet raw material to obtain an annular compact; discharging the compact from the annular cavity; demagnetizing causing the aligning magnetic pole bodies to relatively move only in circumferential direction with respect to the compact after the molding step thereby to apply demagnetization magnetic fields to the compact. The demagnetization magnetic fields are applied from the aligning magnetic pole bodies with opposite poles to those during the alignment step, and the demagnetization magnetic fields are in directions for cancelling the magnetization of the compact caused by the aligning magnetic fields.
摘要翻译： 一种各向异性粘结磁体的制造方法包括：将包含偶数个永磁体的磁极体排列成均匀地围绕填充有磁性原料的环形空腔的外周排列，对准磁场以引起稀土各向异性磁体粉末 半径向对齐; 对半径向对准的磁铁原料进行压缩成型，得到环形成形体; 从环形腔排出压块; 退磁使得排列磁极体在成型步骤之后相对于压块在圆周方向上相对移动，从而对压块施加消磁磁场。 退磁磁场从对准磁极体与对准步骤中的极点相反地施加，并且退磁磁场在消除由取向磁场引起的压电体的磁化的方向上。
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公开(公告)号：US20130069747A1
公开(公告)日：2013-03-21
申请号：US13639723
申请日：2011-04-05
CPC分类号： H01F41/0266 , B22F3/004 , B22F3/03 , B22F3/04 , B22F3/24 , B22F2003/248 , B22F2202/05 , B22F2998/10 , B29C43/003 , H01F1/01 , H01F1/0578 , H01F1/083 , H01F1/28 , H01F41/0273 , H01F41/028 , H02K15/03
摘要： A production method for a case-integrated bonded magnet includes: filling a tubular cavity with a magnet raw material that includes a rare-earth magnet powder and a thermosetting resin binder; heating the magnet raw material to cause the thermosetting resin softened or melted while compressively molding the magnet raw material to obtain a tubular compact; discharging the tubular compact from the tubular cavity while press-fitting the tubular compact into a metal tubular case having an inner peripheral surface coaxial with the tubular cavity; and heat-curing the tubular compact with the tubular case to cure the thermosetting resin. The tubular compact press-fitted into the tubular case is thermally cured thereby causing the tubular compact to transform to a tubular bonded magnet, which expands unexpectedly due to heat.
摘要翻译： 壳体一体型粘结磁体的制造方法包括：用包含稀土类磁体粉末和热固性树脂粘合剂的磁铁原料填充管状空腔; 加热磁体原料，使得热固性树脂软化或熔化，同时压缩成型磁体原料以获得管状压块; 将管状压块从管状腔排出，同时将管状压块压配合到具有与管状腔同轴的内周表面的金属管状壳体中; 并用管状壳体对管状压块进行热固化以固化热固性树脂。 压入管状壳体中的管状压块被热固化，从而使管状压块转变成由于热而意外膨胀的管状粘结磁体。
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6.发明申请Anisotropic bonded magnet for use in a 4-pole motor, a motor employing that magnet, and an alignment process apparatus for the anisotropic bonded magnet for use in a 4-pole motor 失效用于4极电动机的各向异性粘结磁体，使用该磁体的电动机以及用于4极电动机的各向异性粘结磁体的对准处理装置公开(公告)号：US20090146518A1
公开(公告)日：2009-06-11
申请号：US12320686
申请日：2009-02-02
CPC分类号： H02K15/03 , B22F3/03 , B22F5/10 , B22F2998/00 , B22F2999/00 , H01F41/0273 , Y10T29/49075 , B22F2202/05 , B22F5/106
摘要： A hollow cylindrically shaped anisotropic bonded magnet for use in a 4-pole motor, is formed by molding anisotropic rare-earth magnet powder with resin. The alignment distribution of the anisotropic rare-earth magnet powder in a cross section perpendicular to the axis of the anisotropic bonded magnet is in the normalized direction of the cylindrical side of the hollow cylindrical shape in the main region of a polar period, and in a transition region in which the direction of the magnetic pole changes, steadily points towards a direction tangential to the periphery of the cylindrical side at points closer to the neutral point of the magnetic pole, and becomes a direction tangential to the periphery of the cylindrical side at that neutral point, and steadily points toward the normalized direction of the cylindrical side at points farther away from the neutral point.
摘要翻译： 通过用树脂成型各向异性稀土磁体粉末形成用于4极电动机的中空圆柱形各向异性粘结磁体。 各向异性稀土类磁体粉末在与各向异性粘结磁铁的轴线垂直的截面中的取向分布处于极性时段的主要区域中的中空圆筒状的圆筒侧的标准化方向， 过渡区域，其中磁极方向改变，在靠近磁极中性点的点处稳定地指向与圆柱体侧周边相切的方向，并且成为与圆柱体侧周边相切的方向 中性点，并且在远离中性点的点处稳定地指向圆柱形侧面的标准化方向。
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7.发明申请Anisotropic bond magnet for four-magnetic-pole motor, motor using the same, device for orientation processing of anisotropic bond magnet for four-magnetic-pole motor 失效用于四极磁极电机的各向异性粘结磁体，使用其的电动机，用于四极磁极电动机的各向异性粘结磁体的取向处理装置公开(公告)号：US20060139137A1
公开(公告)日：2006-06-29
申请号：US10560435
申请日：2005-04-20
IPC分类号： H01F7/02
CPC分类号： H02K15/03 , B22F3/03 , B22F5/10 , B22F2998/00 , B22F2999/00 , H01F41/0273 , Y10T29/49075 , B22F2202/05 , B22F5/106
摘要： [Problem to be Solved]To realize an anisotropic bonded magnet that reduces cogging torque without lowering output torque. [Means for Solving the Problem]The present invention provides a hollow cylindrically shaped anisotropic bonded magnet for use in a 4-pole motor, formed by molding anisotropic rare-earth magnet powder with resin. The alignment distribution of the anisotropic rare-earth magnet powder in a cross section perpendicular to the axis of the anisotropic bonded magnet is in the normalized direction of the cylindrical side of the hollow cylindrical shape in the main region of a polar period, and in a transition region in which the direction of the magnetic pole changes, steadily points towards a direction tangential to the periphery of the cylindrical side at points closer to the neutral point of the magnetic pole, and becomes a direction tangential to the periphery of the cylindrical side at that neutral point, and steadily points toward the normalized direction of the cylindrical side at points farther away from the neutral point.
摘要翻译： [待解决的问题]实现减少齿槽转矩而不降低输出转矩的各向异性粘结磁体。 解决问题的手段本发明提供一种用于四极电动机的中空圆柱形各向异性粘结磁体，其通过用树脂模制各向异性稀土磁体粉末而形成。 各向异性稀土类磁体粉末在与各向异性粘结磁铁的轴线垂直的截面中的取向分布处于极性时段的主要区域中的中空圆筒状的圆筒侧的标准化方向， 过渡区域，其中磁极方向改变，在靠近磁极中性点的点处稳定地指向与圆柱体侧周边相切的方向，并且成为与圆柱体侧周边相切的方向 中性点，并且在远离中性点的点处稳定地指向圆柱形侧面的标准化方向。
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公开(公告)号：US20110234346A1
公开(公告)日：2011-09-29
申请号：US12998847
申请日：2009-12-09
IPC分类号： H01F7/02
CPC分类号： H01F41/026 , H01F1/0578
摘要： A bonded rare earth magnet which exhibits excellent magnetic properties for a long time is provided by improving oxidation resistance at high temperatures. The magnet has a magnet body (10) comprising magnet powder (11) containing a rare earth element and a resin part (12) binding the magnet powder (11) and having a structure in which the magnet powder (11) is embedded in the resin part (12); and an amorphous carbon film (91) formed directly on a surface of the magnet body (10), the resin part (12) comprising a binder resin part (14) binding the magnet powder (11); and a resin layer (13) serving as a surface layer of the magnet body (10) and covering the magnet powder (11). The binder resin part and the resin layer are formed of the same resin material and are continuous and integral with each other.
摘要翻译： 通过提高高温下的耐氧化性，提供长时间显示出优异的磁特性的粘结稀土磁铁。 磁体具有包含含有稀土元素的磁体粉末（11）的磁体（10）和粘结磁体粉末（11）的树脂部分（12），并且具有将磁体粉末（11）嵌入其中的结构 树脂部件（12）; 以及直接形成在所述磁体（10）的表面上的无定形碳膜（91），所述树脂部（12）包括粘结所述磁铁粉末（11）的粘结剂树脂部（14）。 以及用作磁体（10）的表面层并覆盖磁体粉末（11）的树脂层（13）。 粘合剂树脂部分和树脂层由相同的树脂材料形成，并且彼此是连续的和一体的。
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公开(公告)号：US20080124235A1
公开(公告)日：2008-05-29
申请号：US11791727
申请日：2005-11-29
申请人： Yoshinobu Honkura , Hiroshi Matsuoka , Atsushi Kano , Kenji Noguchi , Hironari Mitarai , Satoru Kan
发明人： Yoshinobu Honkura , Hiroshi Matsuoka , Atsushi Kano , Kenji Noguchi , Hironari Mitarai , Satoru Kan
CPC分类号： H01F1/0572 , F02M37/10 , F04D5/002 , F04D13/06 , H01F1/0573 , H01F1/0578 , H01F1/059 , H01F41/026 , H02K1/17 , H02K15/03
摘要： [Object] To improve resistance of a motor device against an organic solvent and to suppress degradation in performance of the motor device with time.[Solving Means] In a motor device, an excitation magnet is formed using a hollow-cylinder shaped anisotropic bonded magnet 13. This bonded magnet 13 is press-fitted in a housing 12 and is held. The bonded magnet 13 is formed of a hollow-cylinder shaped anisotropic rare earth bonded magnet which is obtained by compounding an anisotropic rare earth magnet powder with a phenol-novolac type epoxy resin, followed by molding. The anisotropic rare earth bonded magnet 13 is press-fitted along an inner peripheral portion of the housing 12, and on an exposed surface layer of the anisotropic rare earth bonded magnet press-fitted in the housing, a coating layer is formed by an infiltration treatment using a polyamide-imide-based resin.
摘要翻译： 为了提高马达装置抵抗有机溶剂的阻力并且随时间而抑制马达装置的性能劣化。 [解决方案]在电动机装置中，使用中空圆筒形各向异性粘结磁体13形成激励磁体。 该粘结磁体13被压配合在壳体12中并被保持。 粘结磁体13由通过将各向异性稀土磁体粉末与苯酚酚醛清漆型环氧树脂混合，然后成型而获得的中空圆柱形各向异性稀土粘结磁体形成。 各向异性稀土粘结磁体13沿着壳体12的内周部压配合，并且压配合在壳体内的各向异性稀土粘结磁体的露出表面层，通过渗透处理形成涂层 使用聚酰胺 - 酰亚胺类树脂。
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10.发明授权Anisotropic bond magnet for four-magnetic-pole motor, motor using the same, device for orientation processing of anisotropic bond magnet for four-magnetic-pole motor 失效用于四极磁极电机的各向异性粘结磁体，使用其的电动机，用于四极磁极电动机的各向异性粘结磁体的取向处理装置公开(公告)号：US07592889B2
公开(公告)日：2009-09-22
申请号：US10560435
申请日：2005-04-20
IPC分类号： H01F13/00
CPC分类号： H02K15/03 , B22F3/03 , B22F5/10 , B22F2998/00 , B22F2999/00 , H01F41/0273 , Y10T29/49075 , B22F2202/05 , B22F5/106
摘要： To realize an anisotropic bonded magnet that reduces cogging torque without lowering output torque.The present invention provides a hollow cylindrically shaped anisotropic bonded magnet for use in a 4-pole motor, formed by molding anisotropic rare-earth magnet powder with resin. The alignment distribution of the anisotropic rare-earth magnet powder in a cross section perpendicular to the axis of the anisotropic bonded magnet is in the normalized direction of the cylindrical side of the hollow cylindrical shape in the main region of a polar period, and in a transition region in which the direction of the magnetic pole changes, steadily points towards a direction tangential to the periphery of the cylindrical side at points closer to the neutral point of the magnetic pole, and becomes a direction tangential to the periphery of the cylindrical side at that neutral point, and steadily points toward the normalized direction of the cylindrical side at points farther away from the neutral point.
摘要翻译： 实现减少齿槽转矩而不降低输出转矩的各向异性粘结磁体。 本发明提供一种用于四极电动机的中空圆柱形各向异性粘结磁体，其通过用树脂模制各向异性稀土磁体粉末而形成。 各向异性稀土类磁体粉末在与各向异性粘结磁铁的轴线垂直的截面中的取向分布处于极性时段的主要区域中的中空圆筒状的圆筒侧的标准化方向， 过渡区域，其中磁极方向改变，在靠近磁极中性点的点处稳定地指向与圆柱体侧周边相切的方向，并且成为与圆柱体侧周边相切的方向 中性点，并且在远离中性点的点处稳定地指向圆柱形侧面的标准化方向。
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