摘要:
A process and device for compensation of the effect of roll eccentricities upon thickness regulation of material being rolled in a roll stand (1), wherein eccentricity oscillations are simulated by a model (6) based on measured values of roll adjustment position (s), roll force (F.sub.W) and mean support roll speed (n), together with spring constants (C.sub.G, C.sub.M) for the roll stand and the material. An output signal (.DELTA..sub.R) of the model (6) is used to modify the thickness value (h.sub.a +.DELTA.R) used for regulation, so as to compensate for the effect of roll eccentricity. The model may be implemented by a device (RECO) comprising pairs of oscillators (7), the phase and amplitude relationships of which are adjusted according to the observer principle.
摘要:
A method of eliminating thickness changes in material exiting a stand or stands of a rolling mill, the changes being caused by the eccentricity of one or more rolls of the mill. The method includes the steps of engaging the material with a device that measures the tension of the material entering or leaving the mill and using said device to measure directly a change in the tension of the material due to roll eccentricity. Samples of the change in tension are provided during the time required for a roll of the mill to make one revolution. The samples are then processed by characterizing them as frequency, magnitude and phase angle components of the change in tension. The components are then used in an update algorithm to provide a current estimate of a cyclically occurring change in tension. The current tension change is converted to an estimated thickness change, and processed in a manner that returns the same to a time-based value; the time-based value is used to correct for roll eccentricity by controlling the working gap of the mill in synchronism with currents of roll eccentricity such that the effects of eccentricity are offset.
摘要:
A method of controlling a rolling mill in which eccentricity of one or more of the rolls of the mill ordinarily cause cyclic change in the thickness of the material exiting the mill. The method includes the steps of locating a device for measuring thickness downstream from the mill, and using the device to measure directly cyclic change in the thickness of the mill due to roll eccentricity. Samples of the cyclic change in thickness are provided during a time period defined by a revolution of at least one of the rolls. The samples are processed by characterizing them as frequency, magnitude and phase angle components of the change in thickness. These components are then directed to an update algorithm to provide a current estimate of the change in thickness. The delay between the occurrence of the change in thickness in the mill and the occurrence of the measurement of the change by the thickness measuring device is calculated and translated into a phase angle component. The current estimate of the phase angle is modified by the angle due to the delay in actual measurement of thickness such that the results of the step of measuring thickness are made coincident with the occurrence of the thickness change in the mill. The current estimate of thickness change is now processed in a manner that returns the estimate to time-based values; such values are then used to correct roll eccentricity by controlling the working gap of the mill in a manner that offsets the effects of roll eccentricity.
摘要:
A method of controlling roll eccentricity of a rolling mill is disclosed, in which a component of a rolling load variation which is due to eccentricities of an upper and a lower backup rolls of the rolling mill is obtained as a first eccentricity compensation signal by removing a rolling load variation component due to a variation of thickness of a material to be rolled from a rolling load variation occurred during the rolling operation, a rolling load variation value due to the roll eccentricity of the backup rolls is obtained from a rolling load variation occurred during rotations of work rolls which are in contact with each other under a load and is memorized as a second roll eccentricity compensation signal, a first signal is obtained by multiplying the first roll eccentricity compensation signal with a coefficient which is larger than 0 and smaller than 1, a second signal is obtained by multiplying the second roll eccentricity compensation signal with another coefficient which is larger than 0 and smaller than 1, and the first and second signals are added to obtain a roll eccentricity compensation signal for the rolling mill. An apparatus for performing the same method is also disclosed.
摘要:
A system for controlling strip thickness in a rolling mill in which the rolling pressure applied to material is continuously measured or the strip thickness on the output side is continuously detected as a parameter of the outgoing thickness of the rolled strip and the result of measurement or detection of the parameter is used to obtain an autocorrelation. The power spectra for the entire region and a predetermined region covered by the autocorrelation are produced, so that the ratio of roll eccentricity component to the entire variation is obtained from the ratio between the two spectra. The roll eccentricity component is applied to a feedback loop of the control system in order to eliminate the effect of the roll eccentricity component on the automatic thickness control system.
摘要:
A control system and method are disclosed to operate with at least one roll stand of a rolling mill to measure and record the eccentricity of each back-up roll, to monitor the rotation of the back-up rolls during the rolling process, and to correct the roll force gauge control equation for the eccentricity of the rolls, as they rotate. This correction will remove the workpiece delivery gauge error induced directly by the eccentricity, and the gauge error induced by the improper response of the roll force gauge control equation to the eccentricity.
摘要:
A rolling mill control system which, in one aspect, compensates for the effects of roll eccentricity during operation of the rolling mill. The control system includes circuitry which produces a control signal for rapid and accurate adjustments to hydraulic roll force actuators in a manner to prevent increases in the roll separating force. This circuitry further includes an outer gage control loop and/or tension control loop for automatic gage control of the rolling mill. According to another aspect of the disclosure, the control system simulates a rolling mill structure having variable spring constants whereby an operator may select a desired mode of rolling mill control. To simulate an infinitely stiff mill construction, the control system provides a control signal for rapid adjustments of the roll force actuators in a direction and by the exact amount to compensate for changes in the housing stretch. The control system simulates infinitely soft mill construction by rapid adjustments to the roll force actuator in a direction and by the exact amount to resist changes in the rolling force.
摘要:
A method for detecting an eccentricity and phase angle (an angle formed between a predetermined point of a roll and a point at which the maximum eccentricity occurs) of a working or backing roll in a rolling mill without use of detectors directly attached to the peripheral surface of the roll is provided. The rolling pressure is sampled, quantized and fed into an arithmetic unit for calculating the eccentricity and phase angle of the roll based upon the following relations:
摘要:
A device for automatic thickness control of rolled strips which ensures an accuracy of the rolled material from + OR - 0.002 mm to + OR - 0.003 mm, does not call for major capital expenses and long stops of the rolling mills for its introduction and is characterized by high operating reliability and simple servicing. The device for automatic thickness control of rolled strips in installations for the manufacture of strip materials, comprising symmetrically located on both sides of the roll stand at least one hydraulic power cylinder installed between the supports of the working rolls, a damping hydraulic cylinder whose piston is fixed while the strip is passing through the roll stand, and a controllable valve connected so that the hydraulic system formed by said hydraulic cylinder and valve is closed and creates a local increase in the rigidity of the roll stand within the range of forces which is approximately equal to the range of variations of the rolling pressure from the preset value. The device has a positive feedback circuit actuated by the fluid pressure in the closed hydraulic system, this circuit comprising a pressure meter in the hydraulic power cylinder, an element for comparing the measured deviation of pressure with the value proportional to the preset coefficient of positive feedback, connected with the pressure meter, and an actuating element connected to said comparison element and to the correcting element made in the form of a hydraulic cylinder communicating with the hydraulic power cylinder.