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1.发明授权Method of producing ingot with variable composition using planar solidification 有权使用平面凝固生产具有可变成分的锭的方法公开(公告)号：US08997833B2
公开(公告)日：2015-04-07
申请号：US13901356
申请日：2013-05-23
摘要： Molten metal of a first composition is fed into a mold cavity, via a first control apparatus, wherein the control apparatus is open, wherein the feeding includes at least flowing out of a first feed chamber. The first control apparatus is closed. A second control apparatus is opened. Molten metal of a second composition is fed into the mold cavity, via the second control apparatus, wherein at least a portion of the metal of the first composition in the mold cavity is sufficiently molten so that an initial feed of molten metal of the second composition mixes with the molten metal of the first composition in the mold cavity, wherein the feeding includes at least flowing out of a second feed chamber, wherein the second composition is different from the first composition. An ingot is removed from the mold cavity, wherein the ingot as a top section, a middle section, and a bottom section, wherein the bottom section is composed of metal of the first composition, wherein the top section is composed of metal of the second composition, wherein the middle section is composed of a mixture of metal of the first composition and the second composition.
摘要翻译： 通过第一控制装置将第一组合物的熔融金属进料到模腔中，其中控制装置是开放的，其中进料至少流出第一进料室。 第一控制装置关闭。 打开第二控制装置。 通过第二控制装置将第二组合物的熔融金属进料到模具腔中，其中模腔中的第一组合物的金属的至少一部分充分熔融，使得第二组合物的熔融金属的初始进料 与模腔中的第一组合物的熔融金属混合，其中进料至少流出第二进料室，其中第二组合物不同于第一组合物。 将锭从模腔中取出，其中铸锭作为顶部，中间部分和底部，其中底部由第一组合物的金属构成，其中顶部由第二组合物的金属构成 组合物，其中中间部分由第一组合物和第二组合物的金属的混合物组成。
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公开(公告)号：US08757244B2
公开(公告)日：2014-06-24
申请号：US13533142
申请日：2012-06-26
IPC分类号： B22D11/00
摘要： Processes and methods related to producing, processing, and hot working alloy ingots are disclosed. An alloy ingot is formed including an inner ingot core and an outer layer metallurgically bonded to the inner ingot core. The processes and methods are characterized by a reduction in the incidence of surface cracking of the alloy ingot during hot working.
摘要翻译： 公开了与生产，加工和热加工合金锭有关的工艺和方法。 形成合金锭，其包括内部锭芯和与内部锭铁心冶金结合的外层。 工艺和方法的特征在于在热加工期间合金锭的表面开裂的发生率降低。
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公开(公告)号：US20140076465A1
公开(公告)日：2014-03-20
申请号：US13736671
申请日：2013-01-08
申请人： Ormco Corporation
CPC分类号： C22F1/006 , B22D7/005 , B22D7/02 , C22C1/02 , C22C9/01 , C22C19/03 , C22F1/002 , C22F1/04 , C22F1/057 , C22F1/08 , C22F1/10 , C30B15/00 , C30B29/52
摘要： Metal ingots for forming single-crystal shape-memory alloys (SMAs) may be fabricated with high reliability and control by alloying thin layers of material together. In this method, a reactive layer (e.g., aluminum) is provided in thin flat layers between layers of other materials (e.g., copper and layers of nickel). When the stacked layers are vacuum heated in a crucible to the melting temperature of the reactive layer, it becomes reactive and chemically bonds to the other layers, and may form eutectics that, as the temperature is further increased, melt homogeneously and congruently at temperatures below the melting temperatures of copper and nickel. Oxidation and evaporation are greatly reduced compared to other methods of alloying, and loss of material from turbulence is minimized.
摘要翻译： 用于形成单晶形状记忆合金（SMA）的金属锭可以通过将薄层材料合金化而具有高可靠性和可控制造。 在这种方法中，在其它材料（例如铜和镍层）的层之间的薄平坦层中提供反应层（例如铝）。 当堆叠层在坩埚中被真空加热至反应层的熔融温度时，其变成反应性并且化学键合到其它层，并且可以形成共晶体，随着温度的进一步增加，熔体均匀且均匀地在低于 铜和镍的熔化温度。 与其他合金化方法相比，氧化和蒸发大大降低，并且使来自湍流的材料的损失最小化。
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公开(公告)号：US08534344B2
公开(公告)日：2013-09-17
申请号：US12415001
申请日：2009-03-31
申请人： Men G. Chu , Jeffrey J. Shaw
发明人： Men G. Chu , Jeffrey J. Shaw
IPC分类号： B22D19/16
CPC分类号： B05D1/36 , B05D3/0218 , B05D3/10 , B05D3/102 , B22D7/02 , B22D7/06 , B22D7/064 , B22D11/007 , B22D11/0631 , B22D19/00 , B22D25/00 , B23K20/04 , B23K20/2336 , B23K20/24 , B23K2101/18 , B23K2103/10 , B23K2103/18 , B32B15/016 , C22F1/04 , Y10T428/12639
摘要： System and method of producing multi-layered aluminum alloy products are disclosed. A multi-layered aluminum alloy product may be formed by first heating a first aluminum alloy to a first temperature where the first temperature is at least about 5° C. lower than the eutectic temperature of the first aluminum alloy, second heating a second aluminum alloy to a second temperature where the second temperature is at least about 5° C. higher than the liquidus temperature of the second aluminum alloy, and coupling the second aluminum alloy to the first aluminum alloy to produce a multi-layered aluminum alloy product.
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公开(公告)号：US20110195269A1
公开(公告)日：2011-08-11
申请号：US12700954
申请日：2010-02-05
摘要： Processes and methods related to producing, processing, and hot working alloy ingots are disclosed. An alloy ingot is formed including an inner ingot core and an outer layer metallurgically bonded to the inner ingot core. The processes and methods are characterized by a reduction in the incidence of surface cracking of the alloy ingot during hot working.
摘要翻译： 公开了与生产，加工和热加工合金锭有关的工艺和方法。 形成合金锭，其包括内部锭芯和与内部锭铁心冶金结合的外层。 工艺和方法的特征在于在热加工期间合金锭的表面开裂的发生率降低。
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公开(公告)号：US20090288795A1
公开(公告)日：2009-11-26
申请号：US12454655
申请日：2009-05-21
CPC分类号： B22D11/007 , B22D7/02 , B22D7/08 , B22D43/001 , B22D43/007
摘要： A method and apparatus is disclosed for casting a composite ingot made of metals that are susceptible to surface oxide formation when molten. The method involves co-casting at least two metal layers from at least two molten metal pools formed within a direct chill casting apparatus. During the casting operation, movement of metal oxide formed on the upper surface of at least one of the pools towards an edge of the pool is restrained by an oxide skimmer positioned close to an edge of the pool above an external surface or metal-metal interface of the ingot. The apparatus provides a DC caster with at least one oxide skimmer that operates in this manner.
摘要翻译： 公开了一种用于铸造由金属制成的复合锭的方法和装置，其在熔融时易于形成表面氧化物。 该方法包括从形成在直接冷却铸造装置内的至少两个熔融金属池共铸铸造至少两个金属层。 在铸造操作期间，形成在至少一个池的上表面上的金属氧化物的移动朝向池的边缘通过在外表面或金属 - 金属界面上靠近池边缘定位的氧化物分离器来限制 的锭。 该设备提供具有至少一个以这种方式操作的氧化物分选机的DC脚轮。
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7.发明授权公开(公告)号：US07377304B2
公开(公告)日：2008-05-27
申请号：US11484276
申请日：2006-07-11
申请人： Men G. Chu , Ho Yu , Alvaro Giron , Ken Kallaher , Jeffrey J. Shaw
发明人： Men G. Chu , Ho Yu , Alvaro Giron , Ken Kallaher , Jeffrey J. Shaw
CPC分类号： B22D7/02 , B22D7/06 , B22D7/064 , Y10S428/939 , Y10T428/12493 , Y10T428/12764
摘要： Molten metal is injected uniformly into a horizontal mold from a feed chamber in a horizontal or vertical direction at a controlled rate, directly on top of the metal already within the mold. A cooling medium is applied to the bottom surface of the mold, with the type and flow rate of the cooling medium being varied to produce a controlled cooling rate throughout the casting process. The rate of introduction of molten metal and the flow rate of the cooling medium are both controlled to produce a relatively uniform solidification rate within the mold, thereby producing a uniform microstructure throughout the casting, and low stresses throughout the casting. A multiple layer ingot product is also provided comprising a base alloy layer and at least a first additional alloy layer, the two layers having different alloy compositions, where the first additional alloy layer is bonded directly to the base alloy layer by applying the first additional alloy in the molten state to the surface of the base alloy while the surface temperature of the base alloy is lower than the liquidus temperature and greater than eutectic temperature of the base alloy −50 degrees Celsuis.
摘要翻译： 熔融金属以受控的速率从水平或垂直方向的进料室均匀地注入到水平模具中，直接在已经在模具内的金属的顶部上。 将冷却介质施加到模具的底表面，随着冷却介质的类型和流速的变化，以在整个铸造过程中产生受控的冷却速率。 控制熔融金属的引入速率和冷却介质的流量都被控制以在模具内产生相对均匀的凝固速率，从而在铸件中产生均匀的微观结构，并且在整个铸件中产生低应力。 还提供了多层锭产品，其包括基底合金层和至少第一附加合金层，所述两层具有不同的合金组成，其中第一附加合金层通过施加第一附加合金直接结合到基底合金层 在基体合金的表面温度低于液相线温度并且大于基体合金的共晶温度-50℃时，熔融状态下的熔融态。
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公开(公告)号：US4544019A
公开(公告)日：1985-10-01
申请号：US493703
申请日：1983-05-11
申请人： Hideyo Kodama , Yasuo Kondo , Kimihiko Akahori
发明人： Hideyo Kodama , Yasuo Kondo , Kimihiko Akahori
摘要： This invention is in a method of manufacturing a composite steel ingot wherein a consumable electrode is inserted into an empty space positioned concentrically with said steel ingot, and electric power is fed to said consumable electrode to effect electroslag remelting under a slag bath and then to solidify the molten metal, while taking out an electric current through a plurality of collecting electrodes which are electrically connected to said steel ingot placed on a surface plate, the improvement in that a flow path of the electric current passing from said consumable electrode to said collecting electrodes is moved in the circumferential direction of said steel ingot during said electroslag remelting.
摘要翻译： 本发明是一种制造复合钢锭的方法，其中将消耗电极插入与所述钢锭同心定位的空白空间中，并且将电力供给到所述可消耗电极，以在炉渣浴下进行电渣重熔，然后固化 熔融金属，同时通过与放置在表面板上的所述钢锭电连接的多个收集电极取出电流，改善了从所述可消耗电极通过所述收集电极的电流的流动路径 在所述电渣重熔期间沿所述钢锭的圆周方向移动。
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公开(公告)号：US3807485A
公开(公告)日：1974-04-30
申请号：US26309672
申请日：1972-06-15
申请人： PATON B , PINCHUK N , MOSENDZ N , LEBEDEV V , MAKARA A , POPOVICHENKO A , KONSTANTINOV N , ZUEV B , GAPSHENKO A , PIVEN G , SHANIN N , DOVZHENKO A , KARPOV V , KALMYKOV V , KUZNETSOV E , STARUSCHENKO E , NOSATOV V , ZHOVNITSKY I
发明人： ZHOVNITSKY I , NOSATOV V , STARUSCHENKO E , KUZNETSOV E , KALMYKOV V , KARPOV V , DOVZHENKO A , SHANIN N , PIVEN G , GAPSHENKO A , ZUEV B , KONSTANTINOV N , POPOVICHENKO A , MAKARA A , LEBEDEV V , MOSENDZ N , PINCHUK N , PATON B
CPC分类号： B22D7/02
摘要： A method of producing multi-layer metal ingots providing a portion-by-portion filling of metal into the casting mould through liquid slag and crystallization of each portion of metal formed under the liquid slag, the temperature of which is maintained higher than the metal melting temperature of the layer being crystallized under it, each subsequent portion of metal being poured onto the preceding crystallized layer until an interlayer of liquid metal constituting 0.02 to 0.2 of its thickness is maintained over it.
摘要翻译： 一种生产多层金属锭的方法，其通过液体渣将金属部分填充到铸模中，并且在液态炉渣下形成的每个金属部分的结晶化，其温度保持高于金属熔化 在其下结晶的层的温度，每个后续部分的金属被倒在先前的结晶层上，直到其厚度为0.02至0.2的液态金属的中间层保持在其上。
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公开(公告)号：US3412782A
公开(公告)日：1968-11-26
申请号：US65287167
申请日：1967-07-12
申请人： HOWARD A. FROMSON
发明人： FROMSON HOWARD A
CPC分类号： B22D23/006 , B22D7/02 , B22D23/00
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