公开(公告)号：US11962008B2

公开(公告)日：2024-04-16

申请号：US18061841

申请日：2022-12-05

申请人： RSR Technologies, Inc.

发明人： R. David Prengaman ,  Timothy W. Ellis ,  Matthew T. Raiford

IPC分类号： H01M4/38 ,  B22F9/04 ,  B22F9/08 ,  B22F9/16 ,  C01B35/12 ,  C01G29/00 ,  C22C11/00 ,  C22C11/10 ,  H01M4/02 ,  H01M4/04 ,  H01M4/14 ,  H01M4/20 ,  H01M4/21 ,  H01M4/56 ,  H01M4/57 ,  H01M4/66 ,  H01M4/73 ,  H01M10/08

CPC分类号： H01M4/57 ,  B22F9/04 ,  B22F9/082 ,  B22F9/16 ,  C01B35/128 ,  C01G29/006 ,  C22C11/00 ,  C22C11/10 ,  H01M4/0404 ,  H01M4/0445 ,  H01M4/0447 ,  H01M4/0471 ,  H01M4/14 ,  H01M4/20 ,  H01M4/21 ,  H01M4/38 ,  H01M4/56 ,  H01M4/662 ,  H01M4/73 ,  H01M10/08 ,  B22F2009/043 ,  B22F2009/0848 ,  B22F2009/086 ,  B22F2301/30 ,  B22F2302/25 ,  B22F2998/10 ,  C01P2006/40 ,  H01M2004/027 ,  H01M2004/028 ,  H01M2220/20 ,  H01M2300/0011

摘要： A lead-based alloy containing alloying additions of bismuth, antimony, arsenic, and tin is used for the production of doped leady oxides, lead-acid battery active materials, lead-acid battery electrodes, and lead-acid batteries.

公开(公告)号：US20230321722A1

公开(公告)日：2023-10-12

申请号：US18022199

申请日：2021-08-18

申请人： SUMITOMO METAL MINING CO., LTD.

发明人： Ryo Togashi

IPC分类号： B22F9/08 ,  C22B7/00 ,  C22C9/06 ,  H01M10/54

CPC分类号： B22F9/082 ,  C22B7/007 ,  C22C9/06 ,  H01M10/54 ,  B22F2998/10 ,  B22F2009/0828 ,  B22F2009/0848 ,  B22F2009/0888 ,  B22F2203/03 ,  B22F2301/10

摘要： The present invention is an atomization device for manufacturing metal powder by spraying a fluid to molten metal, said device comprising: a tundish into which the molten metal is poured and discharged from a discharge nozzle installed on a bottom part; fluid spray nozzles disposed below the tundish and spraying the fluid to the molten metal dropping from the tundish; a means for measuring a molten-metal surface height inside the tundish from an image obtained by imaging the inside of the tundish; and a means for, upon calculating an amount of the molten metal to be poured into the tundish from the molten-metal surface height, discharging the molten metal in such a manner that the height is maintained substantially constant. The interior of the tundish is formed in such a shape that the area of the molten-metal surface of the poured molten metal increases with height in the vertical direction.

公开(公告)号：US20230278100A1

公开(公告)日：2023-09-07

申请号：US18100685

申请日：2023-01-24

申请人： MITSUBISHI HEAVY INDUSTRIES, LTD.

发明人： Takashi Shibayama ,  Shinya Imano

IPC分类号： B22F9/08

CPC分类号： B22F9/082 ,  B22F2009/0848 ,  B22F2203/13

摘要： A control method of a metal powder manufacturing apparatus, the metal powder manufacturing apparatus including a crucible housed in a dissolving tank, a molten metal nozzle attached to a bottom surface of the crucible, a plurality of gas injecting nozzles arranged on a periphery of the molten metal nozzle within a spray tank, and an orifice portion disposed in an upstream portion of a flow passage in the molten metal nozzle, an inside diameter of the orifice portion being equal to or more than 0.8 mm and equal to or less than 3 mm, the control method including: making a pressure (Ps) of the spray tank higher than a total value of pressure (Ph) acting on an upper end of the molten metal nozzle and a pressure (Pm) of the dissolving tank when a melting raw material is molten within the crucible; and making the pressure (Ps) of the spray tank lower than the total value of the pressure (Ph) acting on the upper end of the molten metal nozzle and the pressure (Pm) of the dissolving tank when a molten metal within the crucible is made to flow down into the spray tank via the molten metal nozzle.

公开(公告)号：US20190217391A1

公开(公告)日：2019-07-18

申请号：US16230082

申请日：2018-12-21

申请人： Hammond Group, Inc.

发明人： Terrence Hyde Murphy ,  William Peter Wilke, IV ,  Philip Michael Kowalski

IPC分类号： B22F9/08 ,  B22F9/26

CPC分类号： B22F9/082 ,  B22F9/26 ,  B22F2009/0824 ,  B22F2009/0848 ,  B22F2301/30 ,  B22F2302/25 ,  B22F2999/00 ,  C01G21/06 ,  C01P2002/30 ,  C01P2004/51 ,  C01P2004/61 ,  C01P2006/12 ,  C01P2006/60 ,  C22C1/053 ,  C22C1/1042 ,  H01M4/364 ,  H01M4/56 ,  H01M4/57 ,  H01M10/06 ,  B22F2201/03

摘要： According to one or more embodiments presently described, metal-containing particles may be formed by a method including forming a molten material from a solid supply material, introducing the molten material into a reaction zone of a Barton reactor, and contacting the molten material with a processing gas in the reaction zone to form solid metal-containing particles comprising solid metallic particles and solid metal oxide particles. The Barton reactor may include a reaction vessel which may include a top cover and sidewalls defining the reaction zone, an agitator, a processing gas inlet, and a product outlet. The molten material may be introduced to the reaction zone in a laminar flow or as atomized molten particles. Less than 99% of the particles may include metal oxide.

公开(公告)号：US20180233258A1

公开(公告)日：2018-08-16

申请号：US15897615

申请日：2018-02-15

申请人： CRS Holdings, Inc.

发明人： Chins Chinnasamy ,  Samuel J. Kernion ,  James F. Scanlon

IPC分类号： H01F1/153 ,  C22C38/16 ,  C22C38/14 ,  C22C38/12 ,  C22C38/10 ,  C22C38/02 ,  C22C38/04 ,  C22C38/00

CPC分类号： H01F1/15308 ,  B22F9/082 ,  B22F2009/0848 ,  B22F2301/35 ,  C22C33/003 ,  C22C38/002 ,  C22C38/02 ,  C22C38/04 ,  C22C38/08 ,  C22C38/10 ,  C22C38/12 ,  C22C38/14 ,  C22C38/16 ,  C22C38/18 ,  C22C45/02 ,  H01F1/15316 ,  H01F1/15333 ,  H01F1/20

摘要： An Fe-base, soft magnetic alloy is disclosed. The alloy has the general formula Fe100 a-b-c-d-x-y MaM′bM″cM′″dPxMny where M is Co and/or Ni, M′ is one or more of Zr, Nb, Cr, Mo, Hf, Sc, Ti, V, W, and Ta, M″ is one or more of B, C, Si, and Al, and M″' is selected from the group consisting of Cu, Pt, Ir, Zn, Au, and Ag. The subscripts a, b, c, d, x, and y represent the atomic proportions of the elements and have the following atomic percent ranges: 0≤a≤10, 0≤b≤7, 5≤c≤20, 0≤d≤5, 0.1≤x≤15, and 0.1≤y≤5. The balance of the alloy is iron and usual impurities. Alloy powder, a magnetic article made therefrom, and an amorphous metal article made from the alloy are also disclosed.

公开(公告)号：US20180010221A1

公开(公告)日：2018-01-11

申请号：US15506007

申请日：2015-09-10

申请人： RENISHAW PLC

发明人： Ravi Guttamindapalli ASWATHANARAYANASWAMY ,  Hossein SHEYKH-POOR ,  Peter George Eveleigh JERRARD

IPC分类号： C22C38/44 ,  C22C38/02 ,  B23K26/342 ,  B23K26/144 ,  C22C38/42 ,  B22F9/08 ,  C22C38/04 ,  C22C38/00

CPC分类号： C22C38/44 ,  B22F3/1055 ,  B22F9/082 ,  B22F2009/0824 ,  B22F2009/0848 ,  B23K26/144 ,  B23K26/342 ,  B33Y10/00 ,  B33Y70/00 ,  C22C33/0285 ,  C22C38/001 ,  C22C38/002 ,  C22C38/02 ,  C22C38/04 ,  C22C38/40 ,  C22C38/42 ,  Y02P10/295

摘要： A method of manufacturing a part including selective laser melting of a powder including a steel alloy containing, by weight, 16% to 19% chromium and 12.2% to 13.5% nickel, wherein the powder is substantially non-magnetic.

公开(公告)号：US20170144227A1

公开(公告)日：2017-05-25

申请号：US15129839

申请日：2015-03-13

申请人： JFE Steel Corporation

发明人： Makoto Nakaseko ,  Naomichi Nakamura ,  Yukiko Ozaki

IPC分类号： B22F9/08 ,  C22C45/02

CPC分类号： B22F9/082 ,  B22F9/002 ,  B22F2009/0824 ,  B22F2009/0828 ,  B22F2009/0848 ,  B22F2009/0872 ,  B22F2009/0888 ,  B22F2301/35 ,  B22F2998/10 ,  B22F2999/00 ,  C22C33/0264 ,  C22C45/02 ,  B22F2203/11 ,  B22F2203/13 ,  B22F2201/10

摘要： A water-atomized metal powder is produced by dividing a molten metal stream into a metal powder by making injection water having a liquid temperature of 10° C. or less and an injection pressure of 5 MPa or more impinge on the molten metal stream and cooling the metal powder. Cooling with injection water having a liquid temperature of 10° C. or less and an injection pressure of 5 MPa or more enables can be performed not in the film boiling region but in the transition boiling region from the beginning of cooling. A gas-atomized metal powder may also be produced by dividing a molten metal stream into a metal powder by making an inert gas impinge on the molten metal stream and cooling the metal powder with injection water having a liquid temperature of 10° C. or less and an injection pressure of 5 MPa or more.

公开(公告)号：US20170130306A1

公开(公告)日：2017-05-11

申请号：US15346885

申请日：2016-11-09

申请人： Olivier Schiess ,  Pierre Marechal ,  CRS Holdings, Inc.

发明人： Olivier Schiess ,  Pierre Marechal ,  Gregory J. Del Corso ,  Alberto Polar-Rosas

IPC分类号： C22C38/46 ,  C22C38/42 ,  C22C38/04 ,  C22C38/02 ,  C22C38/00 ,  C21D8/06 ,  B22F9/08 ,  B22F3/15 ,  B22F3/24 ,  B22F5/12 ,  C21D9/52 ,  C22C38/44 ,  C22C33/02

CPC分类号： C22C38/46 ,  B22F3/15 ,  B22F3/24 ,  B22F5/12 ,  B22F9/082 ,  B22F2003/248 ,  B22F2009/0824 ,  B22F2009/0848 ,  B22F2301/35 ,  B22F2998/10 ,  C21D1/32 ,  C21D6/004 ,  C21D6/005 ,  C21D6/008 ,  C21D8/065 ,  C21D9/525 ,  C21D2211/002 ,  C21D2211/003 ,  C21D2211/005 ,  C21D2211/008 ,  C22C33/0264 ,  C22C38/001 ,  C22C38/002 ,  C22C38/02 ,  C22C38/04 ,  C22C38/40 ,  C22C38/42 ,  C22C38/44 ,  C22C38/60 ,  B22F3/18

摘要： A method of making a small diameter elongated steel article such as wire or strip is disclosed. The method includes the step of melting a steel alloy having the following weight percent composition. C0.88-1.00 Mn0.20-0.80 Si0.50max. P0.050max. S0.010-0.100 Cr0.15-0.90 Ni0.10-0.50 Mo0.25max. Cu0.08-0.23 V0.025-0.15  N0.060max. O0.040max. and the balance is iron and usual impurities. The method includes melting the alloy, atomizing the molten alloy to make a pre-alloyed metal powder, consolidating the metal powder to substantially full density, and then hot working the consolidated metal powder to form an intermediate elongated article. The method further includes a multi-step heat treating process. A small diameter, elongated steel article having enhanced machinability is also disclosed.

公开(公告)号：US20100258262A1

公开(公告)日：2010-10-14

申请号：US12821480

申请日：2010-06-23

申请人： Robin M. Forbes Jones

发明人： Robin M. Forbes Jones

IPC分类号： B22D27/02 ,  B22D23/00

CPC分类号： C22B9/04 ,  B22F9/14 ,  B22F2009/0836 ,  B22F2009/0848 ,  B22F2009/0888 ,  B22F2009/0896 ,  B22F2998/10 ,  B32B15/01 ,  C22B9/226 ,  C22B9/228 ,  C22C1/0433 ,  C22C19/055 ,  C22C19/056 ,  C23C4/06 ,  C23C4/123 ,  C23C4/137 ,  H01J37/305 ,  H01J2237/06 ,  H01J2237/063 ,  H01J2237/15 ,  H01J2237/16

摘要： Methods and apparatus for producing large diameter superalloy ingots are disclosed. A material comprising at least one of a metal and a metallic alloy is introduced into a pressure-regulated chamber in a melting assembly. The material is subjected to a wide-area electron field within the pressure-regulated chamber to heat the material to a temperature above the melting temperature of the material to form a molten alloy. At least one stream of molten alloy from the pressure-regulated chamber is provided from the melting assembly and is fed into an atomizing assembly, where particles of the molten alloy are generated by impinging electrons on the molten alloy to atomize the molten alloy. At least one of an electrostatic field and an electromagnetic field are produced to influence the particles of the molten alloy. The particles of the molten alloy are deposited onto a collector in a spray forming operation to form an alloy ingot.

摘要翻译： 公开了用于生产大直径超合金锭的方法和装置。 将包括金属和金属合金中的至少一种的材料引入熔融组件中的压力调节室中。 该材料在压力调节室内经受广泛的电场，以将材料加热到高于材料的熔融温度的温度以形成熔融合金。 从熔融组件提供至少一个来自压力调节室的熔融合金流，并被送入雾化组件，其中熔融合金的颗粒通过在熔融合金上撞击电子而雾化熔融合金而产生。 产生静电场和电磁场中的至少一个以影响熔融合金的颗粒。 熔融合金的颗粒在喷射成型操作中沉积到集热器上以形成合金锭。

公开(公告)号：US07803212B2

公开(公告)日：2010-09-28

申请号：US12053245

申请日：2008-03-21

申请人： Robin M. Forbes Jones ,  Richard L. Kennedy

发明人： Robin M. Forbes Jones ,  Richard L. Kennedy

IPC分类号： B22F9/14

CPC分类号： C23C4/137 ,  B01J2/04 ,  B22F9/14 ,  B22F2009/0836 ,  B22F2009/0848 ,  B22F2009/0888 ,  B22F2009/0896 ,  C23C4/06 ,  C23C4/123 ,  H05H1/48

摘要： One non-limiting embodiment of an apparatus for forming an alloy powder or preform includes a melting assembly, an atomizing assembly, and a collector. The melting assembly produces at least one of a stream of a molten alloy and a series of droplets of a molten alloy, and may be substantially free from ceramic in regions contacted by the molten alloy. The atomizing assembly generates electrons and impinges the electrons on molten alloy from the melting assembly, thereby producing molten alloy particles.

摘要翻译： 用于形成合金粉末或预制件的装置的一个非限制性实施例包括熔化组件，雾化组件和集电器。 熔融组合产生熔融合金流和熔融合金的一系列液滴中的至少一种，并且在与熔融合金接触的区域中基本上不含陶瓷。 雾化组件产生电子并将熔融合金上的电子撞击熔融组合，从而产生熔融合金颗粒。