摘要:
A welding system that, using a junction at which a standing plate and a bottom plate meet as a welding line, makes an electrode weave centered on the welding line and thereby welds along the welding line. In this welding system, control is performed such that the arc voltage at a standing-plate-side weaving edge is equal to or less than the arc voltage at a welding-line center position, such that the arc voltage at a bottom-plate-side weaving edge becomes equal to or greater than the arc voltage at the welding-line center position, and such that the arc voltage at the standing-plate-side weaving edge becomes lower than the arc voltage at the bottom-plate-side weaving edge. The system can suppress occurrence of inferior bead appearance and of welding defects in horizontal fillet welding.
摘要:
An automated welding apparatus and computer-implemented method are described which generally perform the steps of: scanning a joint interface of a workpiece using a three-dimensional scanner (S4); determining a volume to be filled by a welding process (S6); determining a specification for the welding process based on the volume to be filled using an algorithm (S8, S10); and controlling a welding device so as to execute the specification by moving the welding device relative to the workpiece (S12).
摘要:
The control system includes a welding robot (10) which moves a welding torch (16) along a work (W) for welding the work (W), a robot controller (40) for controlling driving of the welding robot (10), a laser sensor head (17) for detecting a shape change in the work (W) during welding by the welding torch (16), and a personal computer (30) for obtaining instruction information for the welding robot (10) in accordance with the shape change, based on a result of detection by the laser sensor head (17). The robot controller (40) moves the welding torch (16) by controlling the driving of the working robot, based on the instruction information obtained by the personal computer (30).
摘要:
A welded structure is formed by arranging multiple pieces on a three-dimensional support base to provide an assembly in accordance with the structure to be welded and making a picture map of the assembly by photographing the assembly. Weld points are identified from the picture map and welding parameters are determined from the picture map. Control data specifying the weld points and welding parameters are supplied to welding equipment that is operable in a three-dimensional X-Y-Z coordinate system. The welding equipment is moved in the X-Y plane on the basis of the picture map and said control data. The welding equipment is moved along the Z-axis on the basis of Z-axis position data that are acquired by repeatedly measuring the Z-axis position of the support base.
摘要:
An apparatus and a method for automatically welding a T-junction connector to a main pipe are disclosed. The apparatus includes a rotatable frame which is provided with a movable bracket for supporting a welding gun. The frame is preferably attached by a vertical shaft to a portable framework having a wheeled leg and a pair of spaced apart horizontal handles. The portable framework may be moved from one location to another on its wheeled leg. The frame is rotated about the shaft by a computer controlled motor. Two other motors mounted to the frame are interconnected with the bracket for supporting a welding gun or torch, and adapted to move the welding gun along axes parallel with and normal to a T-junction connector supported in a preformed hole in a main pipe.
摘要:
An automatic welding apparatus comprising a workpiece fixture carried by a moving member for rotation about a horizontal axis extending in a back and forth direction, said moving member being provided on a carriage for sliding movement in a lateral direction, said carriage being provided for sliding movement in said back and forth direction, and a torch fixture carried by an arm for rotation about a vertical axis, said arm being provided for sliding movement in the vertical direction. In another embodiment, the workpiece fixture is provided only for rotation about a horizontal axis extending in the back and forth direction, and the torch fixture is carried by the arm for rotation about the vertical axis, which arm is provided at the end of a column for sliding movement in said lateral direction, which column is provided on a sliding member for sliding movement in the vertical direction, which sliding member is provided on a guide for sliding movement in said back and forth direction. The movement of these components is controlled in an electronic manner in accordance with a preset, i.e. predetermined data. The degree of freedom of the movement of the workpiece and torch is thus divided into both workpiece and torch fixtures and as a result welding a workpiece of complicated shape is possible in a better attitude of the torch and the workpiece.
摘要:
A hanger bar for an electrowinning cell, wherein hanger bar includes a bar portion and one or more contact portions adapted, in use, to be brought into contact with an electrical conductor. The contact portions are fabricated from an electrically conductive material, and a welded seal is formed between the bar portion and the contact portions in order to minimize corrosion.
摘要:
An automatic welding method includes a preliminary step and a joining step. The preliminary step is configured to place a metal object having a multi-dimensional curved weld zone on a platform, and to clamp a welding torch with a welding torch clamping device. The joining step is configured to generate a relative movement between a tip of the welding torch and the multi-dimensional curved weld zone of the metal object, and to electrify the welding torch to weld the metal object by way of short circuiting arc transfer. An angle difference between a reference position and an instant position of the welding torch is 0 to 135 degrees when the welding torch welds the metal object, so as to keep the slag from spraying, wherein the welding torch is at the reference position when the tip thereof is pointed straight down towards the ground.
摘要:
A welded structure is formed by arranging multiple pieces on a three-dimensional support base to provide an assembly in accordance with the structure to be welded and making a picture map of the assembly by photographing the assembly. Weld points are identified from the picture map and welding parameters are determined from the picture map. Control data specifying the weld points and welding parameters are supplied to welding equipment that is operable in a three-dimensional X-Y-Z coordinate system. The welding equipment is moved in the X-Y plane on the basis of the picture map and said control data. The welding equipment is moved along the Z-axis on the basis of Z-axis position data that are acquired by repeatedly measuring the Z-axis position of the support base.