摘要:
There is provided a method for applying an improved chromium diffusion coating on an industrial item such as a turbine blade of a gas turbine engine. Chromium and other active metals are combined to form an alloy coating. Active elements include silicon, hafnium, zirconium, yttrium, tantalum, and rhenium. For producing the modified coatings through pack cementation chromium and a master alloy are mixed into a packing along with inert material and a halide activator. The packing surrounds a target in a diffusion box. The metals are then deposited by diffusion onto a target surface by pack cementation methods. The diffusion of the desired metals takes place during a coating thermal cycle. Alternatively, the diffusion can take place using an out-of-pack arrangement. Such modified coatings are utilized as improved performance coatings for environmental resistance applications over the current chromium diffusion coatings.
摘要:
A method for the simultaneous deposition of chromium and silicon to form a diffusion coating on a workpiece uses a halide-activated cementation pack with a dual halide activator. Elemental metal powders may be employed with the dual activator. A two-step heating schedule prevents blocking a chromium carbide from forming at the surface of the workpiece. Small contents of either Ce or V can be added to the Cr+Si contents of the coating by introducing oxides of Ce or V into the filler of the pack.
摘要:
A case-hardening method for forming a hardened layer on the surface of carbon steel of high toughness and hardness is provided which comprises forming a powdered mixture of titanium in an amount of 5 to 30% by weight of said mixture, chromium in an amount such that the weight ratio of chromium to titanium is within the range of 2 to 10, alumina and a catalyst, embedding carbon steel in said powder mixture, and then subjecting said mixture to a heat treatment to form a hardened layer mainly composed of titanium carbide. The method may also be carried out by coating the surface of carbon steel with alumina, preparing a powder mixture containing titanium in an amount of 5 to 30% by weight of said mixture chromium in an amount such that the weight ratio of chromium to titanium is within the range of 2 to 10, alumina and a catalyst, then embedding said alumina-coated carbon steel in said powder mixture, and then subjecting said mixture to a heat treatment to form a hardened layer mainly composed of titanium carbide.
摘要:
A part include a refractory alloy including a niobium matrix having metal silicide inclusions present therein, the surface of the part being coated by a protective coating, the protective coating including a phase having the following stoichiometry: (NbxTi1-x)3MβCrγSiδXε where M designates Fe, Co, or Ni, X designates one or more other elements that might be present, x lies in the range 0 to 1, x lies in the range 5 to 8.5, and the sum β+γ lies in the range 3 to 7; or Nb4M′ƒSiθX′ε′ where M′ designates Fe, Co, or Ni, X′ designates one or more other elements that might be present, η lies in the range 3.2 to 4.8, and θ lies in the range 6 to 8.
摘要:
A method of coating a superalloy substrate, includes (a) aluminising the surface of the substrate to form an inner coating layer; (b) applying a slurry with a solid content including Cr, Al, Ni and Co onto the inner coating layer, where the Cr-content of the solid content is between 15% and 30% by weight thereof, and diffusion heat treating the slurry applied to the inner coating layer at a temperature above 800° C. for 1 to 8 hours to form an intermediate coating layer; and (c) applying a Cr-free slurry with a solid content including Al and Ni onto the intermediate coating layer, where the Al-content of the solid content is between 15% and 30% by weight of the solid content, and diffusion heat treating the slurry applied onto the intermediate surface layer at a temperature above 800° C. for 1 to 8 hours to form an outer coating layer.
摘要:
Disclosed is process for producing a protective layer for protecting a component against high temperatures and aggressive media. The process comprises forming a surface layer comprising aluminum and chromium on a surface of the component to be provided with the protective layer by chromizing and alitizing. The chromizing and/or the alitizing in different regions of the component surface to be protected is carried out simultaneously but differently to result in a protective layer that has different regions.
摘要:
A method of diffusion coating a surface of an alloy product containing at least 5 wt. % iron with a chromium-silicon coating uses a dual activator containing a fluoride salt and a chloride salt, at least one of those salts particularly being ammonium chloride or another ammonium halide salt. The pack mix contain at least 20% chromium and a chromium to silicon ratio of at least 10 to 1. The workpiece is heated to at least 2050.degree. F. to obtain a coating of at least 10 mils which contains at least 30% chromium. Upon heating the ammonium salt will form a reducing environment containing molecular hydrogen. The presence of molecular hydrogen speeds up the chemical reactions by an additional reduction reaction to create the surface coating which enables the coating reactions to occur shorter hold times.
摘要:
A method for manufacturing a part coated with a protective coating includes: forming a protective coating across all or part of the surface of a part, wherein the part includes a refractory alloy including a niobium matrix containing metal silicide inclusions, wherein the protective coating is formed by a pack carburization method from a cement including: i. a mixture A of (NbxTi1-x)3M3CrSi6 and M0.6Cr0.4Si where M denotes Fe, Co or Ni and x is between 0 and 1, or ii. a mixture B of M′Si, NbSi2 and Nb4M′4Si7 where M′ denotes Fe, Co or Ni.