摘要:
This invention relates to producing aluminum by electrolysis of a melt and can be used in the process control of an electrolyte composition by quantitative X-ray phase analysis (XRD) of potassium-containing electrolyte with calcium or calcium and magnesium additives. A quantitative XRD method is employed for analyzing doped samples of crystallized bath samples taken from baths. A weighted ground bath sample is mixed with a weighted quantity of sodium fluoride at a ratio, for example, 1:2 by weight. The weighted quantities are mixed and placed in a furnace (650-750° C. for 20-40 minutes) to dissolve sodium fluoride in the sample and recrystallize the sample with the desired phase composition. The doped sample is placed in a furnace (420-450° C) and held for 15-30 minutes. The doped sample is removed from the furnace and allowed to air cool. The phase composition of the doped sample is analyzed by any quantitative X-ray phase method.
摘要:
A system is provided including an electrolysis cell configured to retain a molten electrolyte bath, the bath including at least one bath component, the electrolysis cell including: a bottom, and a sidewall consisting essentially of the at least one bath component; and a feeder system, configured to provide a feed material including the least one bath component to the molten electrolyte bath such that the at least one bath component is within 2% of saturation, wherein, via the feed material, the sidewall is stable in the molten electrolyte bath.
摘要:
Systems, methods and apparatus relating to evaluation of alumina feedstocks are disclosed. A system may include an alumina storage unit comprising an alumina feedstock, an alumina supply member in communication with the alumina storage unit and an aluminum electrolysis cell. The alumina feedstock of the alumina storage unit may periodically flow through the alumina supply member and to the aluminum electrolysis cell. A measurement device may be in communication with the alumina supply member, and may be configured to measure a supply member property and transmit a first signal to a processor. The processor may be configured to receive the first signal and produce supply member property data based, at least in part, on the first signal.
摘要:
A system 10 for controlling an industrial plant 12 comprises automatic control equipment 14 comprising a plurality of measurement sensors 16 for sensing predetermined variables associated with components of the industrial plant 12. The sensors 16 generate measured data relating to operation of the components of the industrial plant 12. A database 20 contains operational data, including observational data, regarding the industrial plant 12. A processor 18 is in communication with the automatic control equipment 14 and the database 20 for receiving the measured data from the sensors 16 of the automatic control equipment 14 and the operational data from the database 20. The processor 18 manipulates the measured and operational data to provide an evolving description of a process condition of each component over time, along with output information relating to operational control of the industrial plant 12 and for updating the database 20.
摘要:
An objective of the present invention is to provide a method and system for use for control of layer formation over an extended area in an aluminium electrolysis cell and exploitation of heat. A second object of the invention is to provide a method and system for use for control of layer formation suited for retrofitting to an aluminium electrolysis cell and maintainability during operations of the cell.The present invention attains the above-described objectives by a flat heat tube for attachment to the steel casing of an aluminium electrolysis cell. This heat tube can be a heat pipe or a thermosyphon. Preferably the heat tube is provided with a substantially flat surface. Preferably the heat tube has a meandering shape.
摘要:
System, method and apparatus for measuring electrolysis cell operating conditions and communicating the same are disclosed. The system includes a selectively positionable member coupled to an analytical apparatus, wherein the selectively positionable is configured to move the analytical apparatus into and out of physical communication with a bath. The system may also include a crust breaker for breaking the surface of a bath and an electronic device for measuring bath level.
摘要:
Systems, methods and apparatus relating to evaluation of alumina feedstocks are disclosed. A system may include an alumina storage unit comprising an alumina feedstock, an alumina supply member in communication with the alumina storage unit and an aluminum electrolysis cell. The alumina feedstock of the alumina storage unit may periodically flow through the alumina supply member and to the aluminum electrolysis cell. A measurement device may be in communication with the alumina supply member, and may be configured to measure a supply member property and transmit a first signal to a processor. The processor may be configured to receive the first signal and produce supply member property data based, at least in part, on the first signal.
摘要:
A sensing system for sensing conditions or characteristics associated with a process or thing. The sensing system includes one or more energy converters and a sensor, which are coupled to the process or thing. A node is coupled to the sensor and the energy-converter, and the node is powered by output from the energy converter. In a more specific embodiment, the node includes a controller that implements one or more routines for selectively powering a wireless transmitter of the node based on a predetermined condition. The predetermined condition may specify that sensor output values are within a predetermined range or are below or above a predetermined threshold. Alternatively, the predetermined condition may specify that electrical energy output from the energy converter is below a predetermined threshold. A remote computer may be wirelessly connected to node and may include software and/or hardware that is adapted to process information output by the sensor and relayed to the computer via the node.
摘要:
A method of taking inoperative pot online using fuse in an aluminium manufacturing plant operating on electrolysis process is disclosed. The manufacturing plant comprises of plurality of electrolysis cells or pots connected in series. Some of the pots are kept off line during start up of the plant by shorting the risers of the non running pots to the cathode bus bar (31) by shorted joints (11). The method comprises, connecting fuse assemblies in parallel with the shorted joints; inserting insulating insert plates between the risers and the short circuit bus bars and securing the insulating insert plates to isolate the short circuit bus bars from the risers (14) such that the total rated current passes through the fuse assemblies. The fuse elements in the fuse assemblies melt within about 8 to 10 minutes, completely isolating the short circuit bus bars from the risers such that the risers now feed the current to the anode assemblies of the non running pot. Feeding of charge to the non running pot is the started, thus taking the non running pot on line.
摘要:
An electrolysis cell including an outer shell, a sidewall adjacent the outer shell and spaced therefrom, thereby defining a gap between the sidewall and the outer shell, and a plurality of fluid discharge devices interconnected about the outer shell, each of the plurality of fluid discharge devices extending from the outer shell towards the sidewall, wherein each of the plurality of fluid discharge devices is adapted to provide coolant to the sidewall. The plurality of fluid discharge devices may be individually controlled or controlled in sets to provide selective cooling to the sidewall, thereby facilitating ledge maintenance and profile.