Process for manufacture of an attrition resistant catalyst
    2.
    发明授权
    Process for manufacture of an attrition resistant catalyst 有权
    制造耐磨耗催化剂的方法

    公开(公告)号:US06362128B1

    公开(公告)日:2002-03-26

    申请号:US09443706

    申请日:1999-11-19

    IPC分类号: B01J27198

    摘要: A method for manufacturing of an improved attrition resistant catalyst having an oxide-rich surface layer involving forming an aqueous slurry comprising; catalyst, catalyst precursor or catalyst support particles (e.g., vanadium/phosphorus oxide, V/P/O catalyst), a large particle colloidal oxide sol (e.g., 200 Å, 600 Å, 750 Å colloidal silica, sodium stabilized) as the major oxide-rich surface layer forming component, and a second oxide-rich surface layer forming component solution wherein the solute is selected from the group consisting essentially of a precursor of the oxide-rich surface with average particle size no greater than 5 nm (e.g., aqueous silicic acid or polysilicic acid), a colloidal oxide sol wherein oxide particles in the sol have an average size below 10 nm (e.g., 50 Å colloidal silica), and mixtures thereof and then spray drying the slurry to form porous microspheres of attrition resistant catalyst; and, calcining/activating the spray dried microspheres. Such a catalyst is particularly useful and exhibits improved performance in oxidation processes such as the catalytic air oxidation of butane to maleic anhydride.

    摘要翻译: 一种制备具有富含氧化物的表面层的改进的耐磨耗催化剂的方法,包括形成含水浆料,所述方法包括: 催化剂前体或催化剂载体颗粒(例如钒/磷氧化物,V / P / O催化剂),大颗粒胶体氧化物溶胶(例如,200,600,胶体二氧化硅,稳定钠)作为主要 富含氧化物的表面层形成组分和第二富氧表面层形成组分溶液,其中所述溶质选自基本上由平均粒度不大于5nm的富氧表面前体组成的组(例如, 水性硅酸或聚硅酸),其中溶胶中的氧化物颗粒具有低于10nm的平均尺寸的胶体氧化物溶胶(例如,胶体二氧化硅)及其混合物,然后将浆料喷雾干燥以形成耐磨损的多孔微球体 催化剂; 和煅烧/活化喷雾干燥的微球。 这种催化剂是特别有用的,并且在氧化过程中表现出改进的性能,例如丁烷到马来酸酐的催化空气氧化。

    Vanadium phosphorus oxide catalyst having a thermally conductive support
    4.
    发明授权
    Vanadium phosphorus oxide catalyst having a thermally conductive support 失效
    具有导热性载体的氧化钒催化剂

    公开(公告)号:US06660681B1

    公开(公告)日:2003-12-09

    申请号:US09958584

    申请日:2001-10-09

    IPC分类号: B01J27198

    摘要: A catalyst comprising vanadium phosphorus oxide combined with a thermally conductive material is particularly useful for the selective hydrocarbon oxidations (e.g., butane to maleic anhydride) and can be prepared by forming a suspension comprising a vanadium (IV) phosphate compound in a liquid medium (via hydrochloric acid digestion of V2O5 and H3PO4 in an aqueous solvent or via heating vanadium pentoxide with at least one substantially anhydrous unsubstituted alcohol having 1-10 carbon atoms, 1-3 hydroxyl groups free from olefinic double bonds to form a feed of vanadium pentoxide reduced to a valence between 4 and 4.6, and then contacting the feed with a solution of orthophosphoric acid and at least one unsubstituted alcohol), adding a thermally conductive material to the suspension under agitation at moderated temperature between 40° C. and 120° C., followed by drying, optionally but preferably washing and calcining (either in situ or ex situ) the material thus formed.

    摘要翻译: 包含与导热材料结合的钒磷氧化物的催化剂对于选择性烃氧化(例如,丁烷至马来酸酐)特别有用,并且可以通过在液体介质中形成包含磷酸钒(IV)化合物的悬浮液(通过 在水溶剂中盐酸消化V2O5和H3PO4,或通过加热五氧化二钒与至少一种具有1-10个碳原子的基本上无水的未取代的醇,1-3个不含烯属双键的羟基,形成还原成五氧化二钒的进料 价格在4和4.6之间,然后使进料与正磷酸和至少一种未取代的醇的溶液接触),在40℃至120℃的温和温度下在搅拌下向悬浮液中加入导热材料, 随后干燥,任选地,但优选洗涤和煅烧(原位或非原位)所形成的材料。

    Metal ion-exchanged phosphorus-vanadium compound and solid acid catalyst using the compound
    5.
    发明授权
    Metal ion-exchanged phosphorus-vanadium compound and solid acid catalyst using the compound 失效
    使用该化合物的金属离子交换的磷钒化合物和固体酸催化剂

    公开(公告)号:US06261988B1

    公开(公告)日:2001-07-17

    申请号:US09261939

    申请日:1999-03-03

    申请人: Ikuya Matsuura

    发明人: Ikuya Matsuura

    IPC分类号: B01J27198

    摘要: A metal ion-exchanged phosphorus-vanadium compound having an interlayer distance in the range of 7.0 to 8.2 Å and an ion exchange ratio of the divalent metal at least 20% obtained by treating vanadyl hydrogen orthophosphate hydrate represented by the formula (1) VOHPO4 .nH2O (1) wherein n fulfills the expression, 0

    摘要翻译: 具有层间距离在7.0至8.2范围内的金属离子交换的磷钒化合物和通过处理由式(1)表示的正磷酸氢氧化物水合物获得的二价金属的离子交换比至少为20%,其中n 用二价金属盐水溶液实现0

    Vanadium/phosphorus mixed oxide catalyst precursor
    6.
    发明授权
    Vanadium/phosphorus mixed oxide catalyst precursor 失效
    钒/磷混合氧化物催化剂前体

    公开(公告)号:US06734135B1

    公开(公告)日:2004-05-11

    申请号:US09979920

    申请日:2002-04-04

    IPC分类号: B01J27198

    摘要: A process for the preparation of a vanadium/phosphorus mixed oxide catalyst precursor is described, comprising the reaction of a vanadium source in selected organic media in the presence of a phophorus source. The medium comprises: (a) isobutyl alcohol or a mixture of isobutyl alcohol and benzyl alcohol and (b) a polyol in the weight ratio (a) to (b) of 99:1 to 5:95. After its activation, the vanadium/phosphorus mixed oxide catalyst precursor is an excellent catalyst in the conversion of non-aromatic hydrocarbons like n-butane to malic anhydride.

    摘要翻译: 描述了一种制备钒/磷混合氧化物催化剂前体的方法,其包括在磷源的存在下选择的有机介质中的钒源的反应。 介质包括:(a)异丁醇或异丁醇和苄醇的混合物,和(b)重量比(a)至(b)为99:1至5:95的多元醇。 活化后,钒/磷混合氧化物催化剂前体是非芳族烃如正丁烷转化为苹果酸酐的优异催化剂。