Abstract:
Methods and systems are provided for treating oxide scale on the surface of a metal object. In one embodiment, a system temperature control apparatus controls the temperature of metal object's surface to an application temperature below the Leidenfrost temperature point of an alkali metal hydroxide aqueous conditioning solution. An application apparatus wets the metal object's surface at the controlled temperature with a thin layer of the solution that engages the oxide scale, and a heating apparatus heats the wetted surface to a final conditioning temperature above a melting point of the alkali metal hydroxide by an additional value selected to effect conditioning of the oxide scale at a reasonable but not excessive rate by the melting alkali metal hydroxide reacting with the oxide scale. The system terminates additional conditioning to prevent creation of additional oxide scale beyond the conditioned depth.
Abstract:
A method and apparatus for the descaling of metal surfaces without the use of caustic substances is provided. The apparatus includes a first and second blast heads containing fan shaped nozzles that spray high velocity jets of smooth edged, ceramic media at a scale covered continuous sheet of steel. The continuous sheet of steel is advanced into an abrading station containing a pair of brush assemblies that include stainless steel bristled brushes. The stainless steel brushes engage the surface of the sheet of steel and abrade away the cracked scale, leaving a surface clean of scale. The surface produced is pH neutral and therefore resists additional corrosion and does not require oil coatings, or other protective treatments. The metal surface is produced with a roughness that is less than 2.5 microns Ra without stretching, polishing, cold-rolling or the use of acid pickling. Eliminating these steps makes for a faster, more robust process and saves considerable cost.
Abstract:
A process and apparatus for the continuous treatment of annealed and non-annealed hot strip of stainless steel. First, the hot strip is stretched, bent and straightened to break a scale which has grown on the hot strip. Then, a electrolytic pickling is performed in an electrolyte with multiple alternating anodically-connected and cathodically-connected strip polarization. Directly following thereafter, pickling once again takes place in the electrolyte with multiple anodically-connected electrodes arranged directly behind one another and corresponding cathodic strip polarization, followed by anodic strip polarization produced by means of a cathodically-connected electrode. To further remove any scale remaining on the surface of the hot strip, the hot strip is subject to high-pressure fluid spraying or brush aggregates. Renewed electrolytic pickling in performed with at least one electrolyte with multiple exclusively cathodically-connected electrodes and anodic strip polarization. Finally, post-treatments are performed such as washing, brushing, post-washing and drying of the strip surface.
Abstract:
A method of manufacturing galvanized open or closed steel sections eliminates the steps of pickling and rinsing. The manufacturing process is modified in such a manner that shot blasting of both sides of a strip of substantially flat steel occurs prior to a forming step in the process. After the forming process, the formed section is immersed in a flux solution.
Abstract:
A continuous process line for converting hot rolled stainless steel strip to final gauge product is provided. The stainless steel strip has a scale formed on the surface thereof. The steel strip is introduced to a rolling mill to reduce the thickness of the hot rolled stainless steel to a final gauge thickness and tolerance. The rolling mill also cracks the scale on the surface of the final gauge thickness strip. An annealing section anneals the final gauge thickness strip received from the rolling mill. A pickling section pickles the annealed strip from the annealing section and removes the scale from the surface. Preferably, a molten salt bath section provided between the annealing section and the pickling section conditions the scale cracked in the cold rolling section and passes the conditioned stainless steel to the pickling section.
Abstract:
A method of processing steel strip such that the steel strip can be temper rolled at the increased speeds and better surface texture control of prior art dry lubricants, yet the steel strip can be temper rolled with less frequent replacement of temper mill working rolls. Further, the resulting steel strip has increased stretchability and can be temper rolled to achieve sufficient reduction of YPE at lower working roll pressures and/or lower strip tension, previously only effective when the steel strip was lubricated with a wet lubricant film. Enhanced corrosion resistance is another advantage of this process.
Abstract:
A continuous process line and a method for conversion of hot rolled stainless steel strip to a condition suitable for cold rolling. The process line comprises a conventional hot band annealing and pickling line having annealing and pickling sections, to which a rolling mill is added ahead of the annealing section. The process comprises the steps of cold rolling, annealing and pickling to minimize gauge and hardness variations along the length of the strip and to reduce the thickness of the strip.
Abstract:
A brush structure comprising a plurality of striated flexible synthetic polymer sheets provided with a plurality of striae and ridges formed alternately on one or two faces of the sheet and extending in parallel to each other and to the longitudinal axis of the sheet, the striated sheets being bonded at longitudinal one end portions thereof to one another to thereby form a block or bundle of the striated sheet.
Abstract:
A method of descaling stainless steel which provides a smooth and glossy surface, comprises the steps of (a) anode-electrolyzing stainless steel having scales thereon in an aqueous neutral salt solution, (b) anode-electrolyzing or immersing the stainless steel in an aqueous alkaline solution. Steps (a) and (b) are performed in the order of either (a), (b), (a). The method further comprises the step of cathode-electrolyzing the stainless steel treated in the previous two steps in an aqueous nitric acid solution or immersing it in an aqueous solution of a mixture containing nitric acid and fluoric acid.
Abstract:
An apparatus for effecting a thickness-reduction rolling of a hot thin plate ingot provided with a continuous casting machine and a rolling mill has a widthwise rolling mill disposed between the continuous casting machine and the rolling mill for performing a width-reduction rolling of a thin plate ingot, and a bending device disposed between the widthwise rolling mill and the rolling mill for performing a bending work on the ingot in the longitudinal direction. The widthwise rolling mill applies a widthwise compressive strain to scale formed on the surface of the hot thin plate ingot and the bending device applies strain in the longitudinal direction thereof to thereby form intersecting cracks for fining the scale formed on the surface of the thin plate ingot. The scale is thereafter easily exfoliated by a relatively low pressure water descaling device without excessively lowering the temperature of the ingot.