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公开(公告)号:US12134125B2
公开(公告)日:2024-11-05
申请号:US17798950
申请日:2021-02-12
Applicant: Junora LTD
Inventor: Dean Plaisted , Nancy Norberg , Paul Carter , Larry Ferrin , Patrick Morse
Abstract: Methods for manufacturing rotary target materials that allow a material to be cast in a melting zone of a casting vessel while the vessel is rotated such that a melting zone is below a casting zone. The vessel is sealed and the pressure inside the vessel is reduced and the exterior of the vessel is heated. The melting zone of the vessel is heated to a temperature that melts the material and releases any trapped gasses which can be pumped out using the vacuum pump. Once the melting zone and molten material have reached a specified temperature, outgassed, and the casting zone has reached a temperature to maximize adhesion and reduce voids and defects, the vessel is rotated until the melting zone is directly above the casting zone to transfer the material from the melting zone to the casting zone.
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公开(公告)号:US20230339016A1
公开(公告)日:2023-10-26
申请号:US18136343
申请日:2023-04-19
Applicant: Nanchang Hangkong University
Inventor: Jilin XIE , Jinyang HU , Yuhua CHEN , Timing ZHANG , Limeng YIN , Xiao SONG , Shanlin WANG , Jiaming NI
IPC: B22D25/00
CPC classification number: B22D25/005
Abstract: A method for preparing aluminum foam sandwich material by rotating friction extrusion and electromagnetic pulse hybrid process includes: step 1: preparing the filler; step 2: processing the filler to prepare a plurality of preforms; step 3: clamping and fixing the plurality of preforms to form a preform assembly; step 4: welding the panel on the surface of the preform assembly to form an non-foaming sandwich material; step 5: heating and foaming the non-foaming sandwich material through a foaming mold; step 6: insulating the foaming mold after completion of foaming; injecting cooling water into the foaming mold after completion of insulation to maintain pressure and shape, forming the aluminum foam sandwich material of the required shape. The aluminum foam sandwich material produced by this method has good interface bonding, no adverse interface reaction, high bending resistance, impact resistance, and excellent sound absorption and insulation properties.
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公开(公告)号:US11780003B2
公开(公告)日:2023-10-10
申请号:US16681112
申请日:2019-11-12
Applicant: QuesTek Innovations LLC
Inventor: James A. Wright , Jason Sebastian , Herng-Jeng Jou , Thomas S. Kozmel, II , Clay A. Houser
Abstract: Provided herein are titanium alloys that can achieve a combination of high strength and high toughness or elongation, and a method to produce the alloys. By tolerating iron, oxygen, and other incidental elements and impurities, the alloys enable the use of lower quality scrap as raw materials. The alloys are castable and can form α-phase laths in a basketweave morphology by a commercially feasible heat treatment that does not require hot-working or rapid cooling rates. The alloys comprise, by weight, about 3.0% to about 6.0% aluminum, 0% to about 1.5% tin, about 2.0% to about 4.0% vanadium, about 0.5% to about 4.5% molybdenum, about 1.0% to about 2.5% chromium, about 0.20% to about 0.55% iron, 0% to about 0.35% oxygen, 0% to about 0.007% boron, and 0% to about 0.60% other incidental elements and impurities, the balance of weight percent comprising titanium. There exists an unmet need to produce titanium alloys for use in aerospace applications which have a refined equiaxed grain structure. This can be beneficial for fatigue critical applications. The technology developed by QuesTek describes a titanium alloy and manufacturing methods thereof to obtain equiaxed grains on the order of 300 microns and corresponding UTS of approximately 170 ksi. In addition, various forms of the alloys are disclosed including ingots, billets, powders and wire in accord with the described microstructure and physical characteristics.
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公开(公告)号:US11565310B2
公开(公告)日:2023-01-31
申请号:US17387966
申请日:2021-07-28
Applicant: CITIC Dicastal Co., Ltd.
Inventor: Xing Han , Haifeng Liu , Yu Sun , Yugang Gao
Abstract: Disclosed is a preparation method of a foamed aluminum special-shaped part. The preparation method comprises the following steps: S1, pressing wax molds; S2, making a shell; S3, carrying out smelting; S4, carrying out casting; and S5, vibrating the shell. Finally, the foamed aluminum special-shaped part is obtained for a preparation process of a foamed aluminum compound casting.
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公开(公告)号:US11524332B2
公开(公告)日:2022-12-13
申请号:US17288038
申请日:2018-12-20
Applicant: SHANGHAI JIAOTONG UNIVERSITY
Inventor: Jiao Zhang , Baode Sun , Qing Dong
IPC: B22D23/00 , B22D7/00 , B33Y10/00 , C23C4/123 , C23C4/18 , B22D25/00 , B33Y30/00 , B33Y70/00 , B33Y80/00
Abstract: An array-spraying additive manufacturing apparatus and method for manufacturing a large-sized equiaxed crystal aluminum alloy ingot, comprising: a liquid aluminum spraying mechanism having array nozzles disposed in an atmospheric pressure chamber, a movable condensing mechanism disposed in the atmospheric pressure chamber below the liquid aluminum spraying mechanism, and a control mechanism. The control mechanism sends an upward guiding command to a release mechanism and issues a three-dimensional movement command to the movable condensing mechanism, such that liquid aluminum in the liquid aluminum spraying mechanism is sprayed at the surface of the movable condensing mechanism in a continuous array of liquid flows according to a preset path and is rapidly condensed to form an ingot. Also disclosed is an additive manufacturing method employing the apparatus.
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公开(公告)号:US10294864B2
公开(公告)日:2019-05-21
申请号:US15985556
申请日:2018-05-21
Applicant: Delavan Inc.
Inventor: Sergey Mironets , Matthew Donovan
Abstract: A method for producing a device having at least one internal feature includes manufacturing an internal volume of the internal features out of a first material, disposing the internal volume in a parent material that has a higher melting point than the first material, causing the internal volume to melt within the parent material, and allowing at least a portion of the first material to diffuse into the parent material, thereby leaving behind the at least one internal feature within the parent material.
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公开(公告)号:US20180257135A1
公开(公告)日:2018-09-13
申请号:US15756318
申请日:2015-12-15
Applicant: USTAV MATERIALOV A MECHANIKY STROJOV SAV
Inventor: Frantisek SIMANCIK , Lubomir PAVLIK , Jan SPANIELKA , Peter Tobolka
CPC classification number: B22D25/005 , B22D23/06 , B22F3/1118 , B22F3/1125 , B22F7/08 , B22F2301/052 , B22F2998/10 , C22C1/0416 , C22C21/00 , C22C21/02 , C22C21/06 , C22C21/08 , B22F3/003
Abstract: Foamable semifinished product (1) in the form of granules produced from the metal alloy and the foam agent is inserted into the cavity of the closable mould (2) and the liquid (3) with the density that is higher than the apparent (or bulk) density of the resulting foam is led to it. The liquid has a temperature which is higher than the temperature of the melting of the metal alloy; the transfer of the heat to the particles of the foamable semifinished product (1) takes place; it subsequently expands, whereby it is supported by the liquid (3). During the expansion at least part of the liquid (3) is pushed by the expansion itself out of the mould (2) through the opening. The liquid (3) allows the regulation of the pressure of the environment of the foam agent, too, which helps to set exactly the moment of expansion. The metal melt can be advantageously used as liquid (3). The melt can partially remain in the mould (2) so the hybrid structure of the component is created. The new method makes the foaming significantly quicker, it secures the homogeneity of the metal foam, simplifies the moulds and diminishes the energy demands for the whole process.
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公开(公告)号:US10011892B2
公开(公告)日:2018-07-03
申请号:US14465078
申请日:2014-08-21
Applicant: HONEYWELL INTERNATIONAL INC.
Inventor: Andy Szuromi , Brian Hann , Mark C. Morris , Donald G. Godfrey
IPC: C22C1/02 , C22C1/03 , B22D25/00 , B22F5/00 , B22F5/04 , B22F9/08 , C22C1/04 , C22C1/06 , C22C19/00 , C22C19/03 , C22C19/07 , B22F1/02 , B22F3/02 , B22F1/00 , B22F3/105 , B22F3/15 , B22F3/22 , C22C33/02
CPC classification number: C22C1/02 , B22D25/00 , B22F1/0007 , B22F1/0014 , B22F1/0048 , B22F1/02 , B22F3/02 , B22F3/1055 , B22F3/15 , B22F3/225 , B22F5/009 , B22F5/04 , B22F9/08 , B22F2999/00 , C22C1/023 , C22C1/03 , C22C1/04 , C22C1/0416 , C22C1/0433 , C22C1/0458 , C22C1/06 , C22C19/007 , C22C19/03 , C22C19/07 , C22C21/00 , C22C33/02 , C22C2202/02 , Y02P10/295 , B22F2201/01 , B22F2201/20 , B22F2201/013 , B22F2201/11 , B22F2201/12
Abstract: Methods are provided for producing alloy forms from alloys containing one or more extremely reactive elements and for fabricating a component therefrom. The fabricating method comprises substantially removing a reactive gas from the fabrication environment. An alloy form of the alloy is formed. The alloy form is formed by melting the alloy or by melting one or more base elements of the alloy to produce a molten liquid and introducing the one or more extremely reactive elements into the molten liquid. The molten alloy is shaped into the alloy form. The component is formed from the alloy form. If the one or more extremely reactive elements are introduced into the molten liquid, such introduction occurs just prior to the shaping step.
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公开(公告)号:US20170348765A1
公开(公告)日:2017-12-07
申请号:US15682982
申请日:2017-08-22
Applicant: United Technologies Corporation
Inventor: Ryan C. Breneman , Steven J. Bullied , David R. Scott
CPC classification number: B22C9/22 , B22C1/00 , B22C7/02 , B22C7/023 , B22C9/04 , B22C9/043 , B22D25/005 , B22D27/09 , B22D29/002 , B22D29/006
Abstract: A method to manufacture reticulated metal foam via a dual investment, includes pre-investment of a precursor with a diluted pre-investment ceramic plaster then applying an outer mold to the encapsulated precursor as a shell-mold.
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公开(公告)号:US20170218480A1
公开(公告)日:2017-08-03
申请号:US15414778
申请日:2017-01-25
Applicant: Seoul National University R&DB Foundation
Inventor: Eun Soo PARK , Kooknoh Yoon , Khurram Yaqoob , Je In Lee , Jin Yeon Kim
CPC classification number: C22C1/08 , B22D25/005 , B22F3/10 , C22C1/0425 , C22C1/0433 , C22C3/005 , C22C30/02 , Y10T428/12 , Y10T428/12479
Abstract: The present invention relates to a HEA foam prepared by selective dissolution of a second phase within a two-phase separating alloy comprising the HEA and a manufacturing method thereof. The manufacturing method of the HEA foam of the present invention has the effect of preparing a novel HEA foam, which was not available in the past, by leaving only a first phase after manufacturing a two-phase separating alloy comprising a first phase by HEA, wherein at least 3 metal elements act as a common solvent.Furthermore, the HEA foam of the present invention has a structure, wherein pores are distributed inside the HEA, in which at least 3 metal elements act as a common solvent. By adding a functional characteristic of low heat conductivity, etc., to the existing high strength characteristic of HEA, the HEA foam of the present invention can exhibit a complex effect by the combination of the two particular effects, thereby being capable of exhibiting excellent physical characteristics.
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