SINGLE-STEP LOW-TEMPERATURE CALCIUM CARBONATE PRODUCTION THROUGH CARBON DIOXIDE SEQUESTRATION OF MINERAL MATERIALS TO MAKE CONCRETE

    公开(公告)号:US20250066214A1

    公开(公告)日:2025-02-27

    申请号:US18821772

    申请日:2024-08-30

    Applicant: CarbonBuilt

    Inventor: Iman MEHDIPOUR

    Abstract: The disclosure herein sets forth processes and compositions for producing carbonated materials comprising calcium carbonates through a mechanochemical process. The present disclosure concerns the production of calcium carbonate by sequestrating CO2. Certain processes herein include providing alkaline-rich mineral materials that include carbonatable solid wastes such as lime kiln dust, cement kiln dust, and coal combustion residues, and simultaneously fractioning the alkaline-rich mineral materials, while contacting the alkaline-rich mineral materials with a CO2-containing gas in carbonation reactor at low temperature and ambient pressure. In some embodiments, the alkaline-rich mineral materials are partially carbonated before being used in the processes disclosed herein. After contacting the alkaline-rich mineral materials with a CO2-containing gas in carbonation reactor at low temperature and ambient pressure, solid calcium carbonate is produced. In aqueous reactors, the solid calcium carbonate is filtered from a solution in which it precipitated, and the remaining solution includes hydroxide as well as alkaline metal ions. The solution filtered from the solid calcium carbonate can be sequentially contacted with a CO2-containing gas stream to precipitate additional calcium carbonate. The carbonated materials formed from these processes can be used in the form of a slurry, as a moist powder, as a dried powder, as a reactive filler or as a supplementary cementitious material in a mixture that is used to make concrete.

    Calcium oxide or magnesium oxide production with alkali and sulfur dioxide intermediates

    公开(公告)号:US12172955B2

    公开(公告)日:2024-12-24

    申请号:US18611240

    申请日:2024-03-20

    Inventor: Ethan Novek

    Abstract: The present application pertains to processes producing oxides using a weak acid intermediate. In one embodiment a material comprising calcium carbonate is reacted with a solution comprising aqueous carboxylic acid to form a gas comprising carbon dioxide and a solution comprising aqueous calcium carboxylate. The solution comprising aqueous calcium carboxylate is reacted with sodium sulfate to form a solution comprising aqueous sodium carboxylate and a solid comprising calcium sulfate. The solution comprising aqueous sodium carboxylate is reacted with sulfur dioxide to form sodium sulfite and an aqueous carboxylic acid. The sodium sulfite is separated from said aqueous carboxylic acid and reacted to form a solid comprising calcium sulfite which is decomposed to form calcium oxide and sulfur dioxide.

    Methods and systems for treatment of lime to form vaterite

    公开(公告)号:US12172904B2

    公开(公告)日:2024-12-24

    申请号:US18075929

    申请日:2022-12-06

    Applicant: Arelac, Inc.

    Abstract: Provided herein are methods and systems to form calcium carbonate comprising vaterite, comprising dissolving lime in an aqueous base solution under one or more precipitation conditions to produce a precipitation material comprising calcium carbonate and a supernatant solution, wherein the calcium carbonate comprises vaterite.

    LIMESTONE PRODUCTION
    8.
    发明申请

    公开(公告)号:US20240409427A1

    公开(公告)日:2024-12-12

    申请号:US18736950

    申请日:2024-06-07

    Abstract: A recycling and waste management process receives municipal solid waste (MSW) with substantial organic content to form a self-sustaining Hydrothermal Mineralization (HTM) process based on Supercritical Water Oxidation (SCWO) to receive supercritical steam and carbon dioxide with potential for electrical generation before forming calcium carbonate suitable for concrete production. Hydrothermal mineralization (HTM) provides a rapid elimination of organic wastes while simultaneously producing a non-emissive and thermally stable cement additive to act as a carbon sink. Hydrothermal mineralization (HTM) provides a rapid disposal pathway for organic wastes, a green source of electricity and a final product that can be coupled with traditional and alternative cement productions to reduce carbon footprints of cement production.

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