Method for producing honeycomb structure and method for producing electrically heating support

    公开(公告)号:US12194450B2

    公开(公告)日:2025-01-14

    申请号:US17643220

    申请日:2021-12-08

    Inventor: Yuto Naito

    Abstract: A method for producing a ceramic honeycomb structure, the honeycomb structure includes: an outer peripheral wall; and partition walls disposed on an inner side of the outer peripheral wall, the partition walls defining a plurality of cells, each of the cells extending from one end face to the other end face to form a flow path, wherein the honeycomb structure includes at least one slit provided on a cross section perpendicular to an axial direction of the honeycomb structure, wherein the method includes the steps of: preparing a honeycomb structure element before forming the slit; and forming the slit by arranging a wire so as to pass from one end face to the other end face in the cell and then cutting the partition walls while moving the honeycomb structure element and/or the wire.

    METHOD OF FORMING CERAMIC FLUIDIC MODULES WITH SMOOTH INTERIOR SURFACES AND MODULES PRODUCED

    公开(公告)号:US20250011246A1

    公开(公告)日:2025-01-09

    申请号:US18706423

    申请日:2022-11-02

    Abstract: A fluidic module includes a monolithic closed-porosity ceramic body that has a first region and a second region with the first region disposed between the second region. The first and second regions are configured to differ from one another with respect to a common attribute of a ceramic material of the ceramic body. The common attribute can differ by forming the first and second regions from ceramic particles that differ with respect their particle sizes. The fluidic module further includes a tortuous fluid passage that extends through the ceramic body. The fluid passage is surrounded by the first region such that the fluid passage is separated entirely from the second region at least within a planar region of the ceramic body. The fluid passage has an interior surface with a surface roughness of less than or equal to 5 μm Ra. A method for forming the fluidic module is disclosed.

    Heat shield component and manufacturing method thereof

    公开(公告)号:US12151982B2

    公开(公告)日:2024-11-26

    申请号:US18232174

    申请日:2023-08-09

    Abstract: A manufacturing method of a heat shield component includes a mixing step of mixing sol including a ceramic precursor with heat-expandable microspheres having an outer shell formed of thermoplastic resin and encapsulating a foaming agent so as to obtain a mixed solution, a coating step of applying the mixed solution to a substrate to obtain a coated product, and a heating step of heating the coated product to form a base body including a ceramic from the ceramic precursor, and leading the heat-expandable microspheres to foam so as to form a ceramic porous layer including closed pores in the base body. The ceramic porous layer has a porosity in a range of 40% to 70%.

    Method of laser-curing and forming honeycomb grinding block made from fine-grained diamonds and ceramic binding agent

    公开(公告)号:US12139441B1

    公开(公告)日:2024-11-12

    申请号:US18404921

    申请日:2024-01-05

    Abstract: A method of laser-curing and forming a honeycomb diamond grinding block made from fine-grained diamonds and a ceramic binding agent is provided. The method includes preparing a slurry, where components of the slurry, by mass ratios, include: 20-21 parts of photosensitive resin; 34.5-37 parts of aluminum-oxide powder; 4-5.5 parts of fine-grained diamond powder; 0.04-0.1 parts of a photoinitiator; a range of particle sizes of the fine-grained diamond powder is 6-8 μm; stirring the slurry to allow all components in the slurry to be fully mixed with each other to obtain a first printing material; feeding the first printing material into a light-curing printer to perform light-curing 3D printing to obtain a precursor of a finished product; and performing, by a high-temperature furnace, a degreasing operation and a high-temperature sintering treatment on the precursor to obtain the finished product of the honeycomb diamond grinding block.

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