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公开(公告)号:WO2003036662A1
公开(公告)日:2003-05-01
申请号:PCT/JP2002/010530
申请日:2002-10-10
Applicant: ティーディーケイ株式会社 , 坪倉 多恵子 , 鈴木 常雄 , 森 宜寛 , 村瀬 琢
IPC: H01F1/113
CPC classification number: H01F41/0273 , C04B35/2683 , C04B35/6263 , C04B35/63 , C04B35/632 , C04B35/634 , C04B2235/3203 , C04B2235/3213 , C04B2235/3215 , C04B2235/3217 , C04B2235/3232 , C04B2235/3241 , C04B2235/3256 , C04B2235/3258 , C04B2235/3274 , C04B2235/3287 , C04B2235/3298 , C04B2235/3409 , C04B2235/3418 , C04B2235/449 , C04B2235/5409 , C04B2235/605 , C04B2235/608 , C04B2235/77 , H01F1/113 , H01F41/0266
Abstract: A method for producing an oxide magnetic material based permanent magnet which comprises a binder addition step of mixing a raw material powder comprising an oxide magnetic material with a binder, a water content adjusting step of adjusting the water content in the resulting mixture for molding, a step of dry molding in a magnetic field wherein the above molding mixture adjusted in water content is placed in a mold and is pressed in a magnetic field applied thereto while aligning easy magnetization directions of particles in the oxide magnetic material powder and a firing step of firing the resultant molded article, characterized in that the binder used in the binder addition step is a wax based on an ester of an fatty acid, and the molding mixture placed in the mold in the step of dry molding in a magnetic field contains agglomerates having a size of 500 mum or more in an amount of 0.01 to 0.80 wt %. The method allows an oxide magnetic material based permanent magnet having excellent magnetic characteristics to be produced while maintaining the production cost at a low level.
Abstract translation: 一种氧化物磁性材料永磁体的制造方法,其特征在于,包括将包含氧化物磁性材料的原料粉末与粘合剂混合的粘合剂添加工序,调整所得到的成型用混合物中的水分含量的水分调整工序, 在磁场中干燥成型的步骤,其中将上述调节成水分的模制混合物放置在模具中并在施加到其中的磁场中被压制,同时排列氧化物磁性材料粉末中的颗粒的易磁化方向和烧制步骤 所得到的成型体的特征在于,粘合剂添加工序中使用的粘合剂是基于脂肪酸的酯的蜡,在磁场中干式成型的工序中配置在模具中的成型体含有具有 尺寸为500μm以上,0.01〜0.80wt%。 该方法允许在保持生产成本低水平的同时制造具有优异磁特性的氧化物磁性材料基永磁体。