- Patent Title: Nickel-manganese composite hydroxide particles, method for producing same, cathode active material for non-aqueous electrolyte secondary batteries, method for producing same, and non-aqueous electrolyte secondary battery
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Application No.: US15115375Application Date: 2015-01-29
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Publication No.: US10236507B2Publication Date: 2019-03-19
- Inventor: Koji Yamaji , Takehide Honma , Ryozo Ushio
- Applicant: SUMITOMO METAL MINING CO., LTD.
- Applicant Address: JP Tokyo
- Assignee: SUMITOMO METAL MINING CO., LTD.
- Current Assignee: SUMITOMO METAL MINING CO., LTD.
- Current Assignee Address: JP Tokyo
- Agency: Katten Muchin Rosenman LLP
- Priority: JP2014-017399 20140131
- International Application: PCT/JP2015/052526 WO 20150129
- International Announcement: WO2015/115547 WO 20150806
- Main IPC: H01M4/525
- IPC: H01M4/525 ; C01G53/00 ; H01M4/505 ; H01M4/04 ; H01M10/0525 ; H01M4/02

Abstract:
The object of the present invention is to improve the roundness of nickel-manganese composite hydroxide particles obtained by a crystallization process, and to improve the filling characteristic of cathode active material produced using the nickel-manganese composite hydroxide particles as a precursor. A reaction aqueous solution is formed by supplying a raw material aqueous solution including at least Ni and Mn, an aqueous solution including an ammonium-ion donor, and an alkali solution into a reaction tank, and mixing, then nickel-manganese composite hydroxide particles are crystallized. When doing this, the oxygen concentration inside the reaction tank is controlled to be 3.0% by volume or greater, the temperature of the reaction aqueous solution is controlled to be 35° C. to 60° C., and the nickel-ion concentration is controlled to be 1,000 mg/L or greater. As a result, nickel-manganese composite hydroxide particles are obtained that include secondary particles formed by an aggregation of plural primary particles and expressed by the general formula: NixMnyMt(OH)2+α (where 0.05≤x≤0.95, 0.05≤y≤0.95, 0≤t≤0.20, x+y+t=1, 0≤α≤0.5, and M is one or more elements selected from among Co, Ti, V, Cr, Zr, Nb, Mo, Hf, Ta and W); and the average value of the roundness of cathode active material having a particle size that is 70% the average particle size or more is 0.82 or greater, and the tap density is 2.20 g/cm3 or greater.
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