Invention Grant
- Patent Title: Lightweight composite materials produced from carbonatable calcium silicate and methods thereof
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Application No.: US14715497Application Date: 2015-05-18
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Publication No.: US10695949B2Publication Date: 2020-06-30
- Inventor: Vahit Atakan , Sadananda Sahu , Hirotaka Takase , Takayuki Kamata , Katsuhiko Kanno , Yoshihito Fukasawa , Omkar Deo , David Vuong
- Applicant: Solidia Technologies, Inc. , Asahi Kasei Construction Materials Corporation
- Applicant Address: US NJ Piscataway JP Tokyo
- Assignee: SOLIDIA TECHNOLOGIES, LTD.,ASAHI KASEI CONSTRUCTION MATERIALS CORPORATION
- Current Assignee: SOLIDIA TECHNOLOGIES, LTD.,ASAHI KASEI CONSTRUCTION MATERIALS CORPORATION
- Current Assignee Address: US NJ Piscataway JP Tokyo
- Agency: Dentons US LLP
- Main IPC: C04B38/00
- IPC: C04B38/00 ; B28B1/50 ; C04B28/18

Abstract:
An aerated composite material produced from carbonatable calcium silicate compositions (carbonation cured AAC) that has a compressive strength equivalent to autoclaved aerated concrete (ordinary AAC) at substantially the same density and a process of production of the same are provided. The composite material of the present invention comprises: a plurality of bonding elements, each including a core comprising calcium silicate, a first layer which partially or fully surrounds the core and is rich in SiO2, and a second layer which partially or fully surrounds the first layer and is rich in CaCO3; a plurality of filler particles having their particle sizes ranging from 0.1 μm to 1000 μm; and a plurality of voids; wherein the plurality of bonding elements and plurality of filler particles together form a bonding matrix and are substantially evenly dispersed in the matrix and bonded together, the plurality of voids are bubble-shaped and/or interconnected channels, a pore volume with a radius of 0.004 μm to 10.0 μm in the plurality of voids is 0.30 ml/composite material 1 g or less, and a estimated compressive strength expressed by the following formula (1): estimated compressive strength (absolute dry density=0.50)=compressive strength×(0.50+absolute dry density)2 is 2.0 N/mm2 or greater.
Public/Granted literature
- US20160340261A1 LIGHTWEIGHT COMPOSITE MATERIALS PRODUCED FROM CARBONATABLE CALCIUM SILICATE AND METHODS THEREOF Public/Granted day:2016-11-24
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