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    Lightweight composite materials produced from carbonatable calcium silicate and methods thereof
    1.
    发明授权
    Lightweight composite materials produced from carbonatable calcium silicate and methods thereof 有权

    公开(公告)号：US10695949B2

    公开(公告)日：2020-06-30

    申请号：US14715497

    申请日：2015-05-18

    申请人： Solidia Technologies, Inc. ,  Asahi Kasei Construction Materials Corporation

    发明人： Vahit Atakan ,  Sadananda Sahu ,  Hirotaka Takase ,  Takayuki Kamata ,  Katsuhiko Kanno ,  Yoshihito Fukasawa ,  Omkar Deo ,  David Vuong

    IPC分类号： C04B38/00 ,  B28B1/50 ,  C04B28/18

    摘要： An aerated composite material produced from carbonatable calcium silicate compositions (carbonation cured AAC) that has a compressive strength equivalent to autoclaved aerated concrete (ordinary AAC) at substantially the same density and a process of production of the same are provided. The composite material of the present invention comprises: a plurality of bonding elements, each including a core comprising calcium silicate, a first layer which partially or fully surrounds the core and is rich in SiO2, and a second layer which partially or fully surrounds the first layer and is rich in CaCO3; a plurality of filler particles having their particle sizes ranging from 0.1 μm to 1000 μm; and a plurality of voids; wherein the plurality of bonding elements and plurality of filler particles together form a bonding matrix and are substantially evenly dispersed in the matrix and bonded together, the plurality of voids are bubble-shaped and/or interconnected channels, a pore volume with a radius of 0.004 μm to 10.0 μm in the plurality of voids is 0.30 ml/composite material 1 g or less, and a estimated compressive strength expressed by the following formula (1): estimated compressive strength (absolute dry density=0.50)=compressive strength×(0.50+absolute dry density)2 is 2.0 N/mm2 or greater.

    LIGHTWEIGHT COMPOSITE MATERIALS PRODUCED FROM CARBONATABLE CALCIUM SILICATE AND METHODS THEREOF
    2.
    发明申请
    LIGHTWEIGHT COMPOSITE MATERIALS PRODUCED FROM CARBONATABLE CALCIUM SILICATE AND METHODS THEREOF 审中-公开
    由碳酸钙生产的轻质复合材料及其制备方法

    公开(公告)号：US20160340261A1

    公开(公告)日：2016-11-24

    申请号：US14715497

    申请日：2015-05-18

    申请人： Solidia Technologies, Inc. ,  Asahi Kasei Construction Materials Corporation

    发明人： Vahit Atakan ,  Sadananda Sahu ,  Hirotaka Takase ,  Takayuki Kamata ,  Katsuhiko Kanno ,  Yoshihito Fukasawa ,  Omkar Deo ,  David Vuong

    IPC分类号： C04B38/00 ,  B28B1/50 ,  C04B38/02

    CPC分类号： B28B1/50 ,  C04B28/188 ,  Y02P40/18 ,  C04B14/043 ,  C04B22/04 ,  C04B38/0051 ,  C04B40/0231 ,  C04B40/024 ,  C04B38/0054 ,  C04B38/02

    摘要： An aerated composite material produced from carbonatable calcium silicate compositions (carbonation cured AAC) that has a compressive strength equivalent to autoclaved aerated concrete (ordinary AAC) at substantially the same density and a process of production of the same are provided. The composite material of the present invention comprises: a plurality of bonding elements, each including a core comprising calcium silicate, a first layer which partially or fully surrounds the core and is rich in SiO2, and a second layer which partially or fully surrounds the first layer and is rich in CaCO3; a plurality of filler particles having their particle sizes ranging from 0.1 μm to 1000 μm; and a plurality of voids; wherein the plurality of bonding elements and plurality of filler particles together form a bonding matrix and are substantially evenly dispersed in the matrix and bonded together, the plurality of voids are bubble-shaped and/or interconnected channels, a pore volume with a radius of 0.004 μm to 10.0 μm in the plurality of voids is 0.30 ml/composite material 1 g or less, and a estimated compressive strength expressed by the following formula (1): estimated compressive strength (absolute dry density=0.50)=compressive strength×(0.50÷absolute dry density)2 is 2.0 N/mm2 or greater.

    摘要翻译： 提供了一种由具有与基本相同密度的高压消毒加气混凝土（普通AAC）相当的抗压强度的碳酸钙硅酸盐组合物（碳化固化AAC）生产的充气复合材料及其生产方法。 本发明的复合材料包括：多个结合元件，每个结合元件包括一个包含硅酸钙的芯，第一层，其部分或完全包围该芯并且富含SiO 2;以及第二层，其部分地或完全地围绕第一 层，富含CaCO3; 多个粒径为0.1μm〜1000μm的填料粒子; 和多个空隙; 其中所述多个接合元件和多个填料颗粒一起形成接合基质并且基本均匀地分散在基质中并结合在一起，所述多个空隙是气泡形和/或互连通道，半径为0.004的孔体积 在多个空隙中的微米至10.0μm为0.30ml /复合材料1g或以下，由下式（1）表示的估计抗压强度：估计的抗压强度（绝对干密度= 0.50）=抗压强度×（0.50 ÷绝对干密度）2为2.0N / mm2以上。

    Synthetic Pozzolans
    7.
    发明申请
    Synthetic Pozzolans 审中-公开

    公开(公告)号：US20170320781A1

    公开(公告)日：2017-11-09

    申请号：US15587705

    申请日：2017-05-05

    申请人： Solidia Technologies, Inc.

    发明人： Vahit Atakan ,  Sean Quinn ,  Sadananda Sahu ,  Ahmet Cuneyt Tas

    IPC分类号： C04B28/18 ,  C04B14/04

    摘要： Synthetic pozzolans are produced using local materials to provide a cementitious material that is uniform in chemistry and properties independent of the location where the materials are obtained. Two methods of production are described. One is a high temperature process in which materials are processed in a semi-molten or molten state. The second process is a low temperature aqueous process.

    Curing systems for materials that consume carbon dioxide and method of use thereof
    8.
    发明授权
    Curing systems for materials that consume carbon dioxide and method of use thereof 有权
    消耗二氧化碳的材料的固化体系及其使用方法

    公开(公告)号：US09221027B2

    公开(公告)日：2015-12-29

    申请号：US14209238

    申请日：2014-03-13

    申请人： Solidia Technologies, Inc.

    发明人： John P. Kuppler ,  Vahit Atakan ,  Kenneth Smith ,  Xudong Hu

    IPC分类号： F26B21/08 ,  B01J10/00 ,  C04B40/02 ,  B28B11/24 ,  C04B28/18 ,  F27B1/00 ,  F27B5/04

    CPC分类号： B01J10/005 ,  B28B11/245 ,  B28B11/247 ,  C04B28/188 ,  C04B40/02 ,  C04B40/0231 ,  F27B1/00 ,  F27B5/04 ,  Y02P40/18

    摘要： The invention provides a curing system that is useful for curing materials that consume carbon dioxide as a reagent. The system has a curing chamber that contains the material to be cured and a gas that contains carbon dioxide. The system includes apparatus that can deliver carbon dioxide to displace ambient air upon loading the system, that can provide carbon dioxide as it is needed and as it is consumed, that can control carbon dioxide concentration, temperature and humidity in the curing chamber during the curing cycle and that can record and display to a user the variables that occur during the curing process.

    摘要翻译： 本发明提供一种固化体系，其可用于固化消耗二氧化碳作为试剂的材料。 该系统具有含有要固化的材料的固化室和含有二氧化碳的气体。 该系统包括可以在装载系统时输送二氧化碳以置换环境空气的装置，其可以根据需要提供二氧化碳并在消耗时，其可以在固化期间控制固化室中的二氧化碳浓度，温度和湿度 循环，并且可以向用户记录和显示在固化过程中发生的变量。