Invention Grant
- Patent Title: Method for producing catalyst monoliths
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Application No.: US16465019Application Date: 2017-11-29
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Publication No.: US11439996B2Publication Date: 2022-09-13
- Inventor: Esther Groeneveld , Peter Berben , Bernard Reesink
- Applicant: BASF SE
- Applicant Address: DE Ludwigshafen am Rhein
- Assignee: BASF SE
- Current Assignee: BASF SE
- Current Assignee Address: DE Ludwigshafen am Rhein
- Agency: Faegre Drinker Biddle & Reath LLP
- Priority: EP16201403 20161130
- International Application: PCT/EP2017/080794 WO 20171129
- International Announcement: WO2018/099956 WO 20180607
- Main IPC: B01J37/03
- IPC: B01J37/03 ; B33Y10/00 ; B33Y70/00 ; B33Y80/00 ; B29C64/165 ; B01J21/08 ; B01J23/755 ; B01J35/00 ; B01J35/02 ; B01J35/04 ; B01J35/06 ; B01J37/00 ; B01J37/02 ; B01J37/18 ; B29C64/106 ; B01J35/10

Abstract:
A method for producing a three-dimensional porous catalyst monolith of stacked catalyst fibers, comprising the following steps: a) Preparing a suspension paste in a liquid diluent of metal, metal alloy and/or metal oxide particles of catalytically active metal or metal alloy in which the metals, metal alloy and metal oxide particles can be supported on or mixed with inorganic oxide catalyst support particles, and which suspension can furthermore comprise a binder material, all particles in the suspension having an average particle size in the range of from 0.5 to 500 μm, b) extruding the paste of step a) through one or more nozzles preferably having a maximum diameter of less than 5 mm, more preferably less than 1 mm to form fibers, and depositing the extruded fibers to form a three-dimensional porous catalyst monolith precursor, c) drying the porous catalyst monolith precursor to remove the liquid diluent, d) if necessary, reducing the metal oxide(s) in the porous catalyst monolith precursor to form the catalytically active metal or metal alloy, wherein no temperature treatment of the porous catalyst monolith precursor or porous catalyst monolith at temperatures above 1000° C. is performed.
Public/Granted literature
- US20190381491A1 METHOD FOR PRODUCING CATALYST MONOLITHS Public/Granted day:2019-12-19
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