Invention Grant
- Patent Title: Method of joining dissimilar metals through friction stir welding and multi-metal component
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Application No.: US16448482Application Date: 2019-06-21
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Publication No.: US11440134B2Publication Date: 2022-09-13
- Inventor: Huaxin Li , Dale A. Gerard , Adam G. Kotlarek
- Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
- Applicant Address: US MI Detroit
- Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
- Current Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
- Current Assignee Address: US MI Detroit
- Agency: Vivacqua Crane PLLC
- Main IPC: B23K20/12
- IPC: B23K20/12 ; C22C9/01 ; C22C38/42 ; B62D29/00 ; C22C38/04 ; B62D27/02

Abstract:
A component, which may be an automotive chassis structure, includes first and second sub-part main bodies. The first sub-part main body is formed of a first material, and the second sub-part main body is formed of a second material. The first material is a steel alloy, and the second material is aluminum or an aluminum alloy. A transition layer is attached to and contacts the first sub-part main body. The transition layer is formed of a third material, where the third material contains at least a majority of copper. A mixed layer is disposed between the transition layer and the second sub-part main body, and the mixed layer is formed of a mixture of the second material and the third material. A disclosed method includes forming the component by friction stir welding the transition layer to the second sub-part main body.
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