Real-time polycrystalline diamond compact (PDC) bit condition evaluation using acoustic emission technology during downhole drilling
Abstract:
A drilling tool for drilling a wellbore in a formation, where the drilling tool includes: a drill bit comprising a cutting element, a sensor array, and a controller. The sensor array includes: an acoustic emissions (AE) sensor configured to measure an acoustic signal generated during drilling of the formation by the cutting element and a load sensor configured to measure an applied load by the cutting element on the formation. The controller is communicably connected to the sensor array and configured to determine a toughness of the cutting element using the acoustic signal, the applied load, and a wear state.
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