Invention Grant
- Patent Title: Battery electrode having network of interconnected high porosity regions and method of manufacturing the same
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Application No.: US17084037Application Date: 2020-10-29
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Publication No.: US11552284B2Publication Date: 2023-01-10
- Inventor: Erik D. Huemiller
- Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
- Applicant Address: US MI Detroit
- Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
- Current Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
- Current Assignee Address: US MI Detroit
- Agency: Quinn IP Law
- Main IPC: H01M4/04
- IPC: H01M4/04 ; H01M4/139 ; H01M4/13

Abstract:
A battery electrode includes an electrically conductive sheet and two or more coating layers of an ion transport medium stacked thereon. Each coating layer has a respective two-dimensional array of low porosity regions formed therein, with a remainder of each coating layer that is not the two-dimensional array of low porosity regions defining a respective network of interconnected high porosity regions. Each of the high porosity regions has a feature size D, and an intralayer pitch P is defined between adjacent ones of the high porosity regions of each coating layer, with each pair of adjacent two-dimensional arrays having a respective alignment error E therebetween. A respective first electrically conductive path is formed thereacross via the networks of high porosity regions when D≤E≤P, with a second electrically conductive path being formed across all of the coating layers via the networks of high porosity regions.
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