- Patent Title: Detecting outliers at a manufacturing system using machine learning
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Application No.: US17168041Application Date: 2021-02-04
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Publication No.: US11842910B2Publication Date: 2023-12-12
- Inventor: Bharath Ram Sundar , Raman K Nurani , Ramkishore Sankarasubramanian , Ramachandran Subramanian , Bharath Muralidharan , Ramaswamy Melatoor Narayanan , Ganapathi Raman Sankaranarayanan
- Applicant: APPLIED MATERIALS, INC.
- Applicant Address: US CA Santa Clara
- Assignee: APPLIED MATERIALS, INC.
- Current Assignee: APPLIED MATERIALS, INC.
- Current Assignee Address: US CA Santa Clara
- Agency: Lowenstein Sandler LLP
- Main IPC: H01L21/66
- IPC: H01L21/66 ; G06N5/04 ; H01L21/67 ; G06N20/00

Abstract:
Methods and systems for detecting outliers at a manufacturing system using machine learning are provided. Data collected by a sensors at a manufacturing system during a current process performed for a first set of substrates is provided as input to a trained machine learning model. One or more outputs are obtained from the trained machine learning model. A first amount of drift of a first set of parameter values for the first set of substrates from a target set of parameter values for the first set of substrates is extracted from the one or more outputs. A second amount of drift of each of the first set of parameter values for the first set of substrates from a corresponding parameter value of a second set of parameter values for a second set of substrates processed according to the current process at the manufacturing system prior to the performance of the current process for the first set of substrates is also extracted from the one or more outputs. A substrate health rating is assigned for each of the first set of substrates based on the first amount of drift. A sensor health rating is assigned for each of the sensors at the manufacturing system based on the second amount of drift. An indication of the substrate health rating for each of the first set of substrates and the sensor health rating for each of the sensors are transmitted to a client device connected to the manufacturing system.
Public/Granted literature
- US20220246457A1 DETECTING OUTLIERS AT A MANUFACTURING SYSTEM USING MACHINE LEARNING Public/Granted day:2022-08-04
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