Invention Grant
- Patent Title: Additive manufacturing of hierarchical three- dimensional micro-architected aerogels
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Application No.: US17049934Application Date: 2019-04-05
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Publication No.: US11884002B2Publication Date: 2024-01-30
- Inventor: Marcus A. Worsley , Xiaoyu Zheng , Patrick G. Campbell , Eric Duoss , James Oakdale , Christopher Spadaccini , Ryan Hensleigh
- Applicant: Lawrence Livermore National Security, LLC , Virginia Polytechnic Institute and State University
- Applicant Address: US CA Livermore
- Assignee: Lawrence Livermore National Security, LLC,Virginia Polytechnic Institute and State University
- Current Assignee: Lawrence Livermore National Security, LLC,Virginia Polytechnic Institute and State University
- Current Assignee Address: US CA Livermore; US VA Blacksburg
- Agency: Foley & Lardner LLP
- International Application: PCT/US2019/026142 2019.04.05
- International Announcement: WO2019/209493A 2019.10.31
- Date entered country: 2020-10-22
- Main IPC: B01J13/00
- IPC: B01J13/00 ; B29C64/124 ; B33Y10/00 ; B33Y70/00 ; C08K3/04 ; C01B32/194 ; C01B32/198 ; B29C64/30 ; B33Y40/20 ; C08F283/06 ; C08J9/28 ; B29K105/00

Abstract:
Disclosed here is a method for making a three-dimensional micro-architected aerogel, comprising: (a) curing a reaction mixture comprising a co-sol-gel material (e.g., graphene oxide (GO)) and at least one catalyst to obtain a crosslinked co-sol-gel (e.g., GO hydrogel); (b) providing a photoresin comprising a solvent, a photoinitiator, a crosslinkable polymer precursor, and a dispersion of the crosslinked co-sol-gel (e.g., GO hydrogel); (c) curing the photoresin using projection microstereolithography layer-by-layer to produce a wet gel having a pre-designed three-dimensional structure; (d) drying the wet gel to produce a dry gel; and (e) pyrolyzing the dry gel to produce a three-dimensional micro-architected aerogel (e.g., graphene aerogel). Also disclosed is a photoresin for projection microstereolithography, comprising a solvent, a photoinitiator, a crosslinkable polymer precursor, and a dispersion of a crosslinked co-sol-gel.
Public/Granted literature
- US20210237344A1 ADDITIVE MANUFACTURING OF HIERARCHICAL THREE-DIMENSIONAL MICRO-ARCHITECTED AEROGELS Public/Granted day:2021-08-05
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