Invention Grant
- Patent Title: Dust core
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Application No.: US17421201Application Date: 2020-03-11
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Publication No.: US12110577B2Publication Date: 2024-10-08
- Inventor: Hiroshi Watanabe , Satoshi Mori , Manami Fujii , Katsuya Takaoka , Hiroki Takeuchi , Hisashi Kozuka
- Applicant: NGK SPARK PLUG CO., LTD.
- Applicant Address: JP Nagoya
- Assignee: NITERRA CO., LTD.
- Current Assignee: NITERRA CO., LTD.
- Current Assignee Address: JP Nagoya
- Agency: Stites & Harbison, PLLC
- Agent Jeffrey A. Haeberlin; Trevor T. Graves
- Priority: JP 19054183 2019.03.22
- International Application: PCT/JP2020/010572 2020.03.11
- International Announcement: WO2020/195842A 2020.10.01
- Date entered country: 2021-07-07
- Main IPC: B22F1/00
- IPC: B22F1/00 ; B22F1/05 ; B22F1/052 ; B22F1/105 ; B22F1/16 ; C22C38/02 ; H01F1/20

Abstract:
The iron loss of a dust core is reduced. A dust core (1) includes soft magnetic metal particles (3) having an average particle size of 5 μm or more and 30 μm or less, and a particle boundary phase (6). The particle boundary phase (6) includes a polycrystalline compound containing Al (aluminum). When a sectional structure of the dust core (1) is observed, an area percentage of α-Al2O3 in the particle boundary phase (6) is 75% or less. An average thickness Ta of the particle boundary phase (6) is 10 nm or more and 300 nm or less. According to the present invention, the iron loss is reduced.
Public/Granted literature
- US20220059263A1 DUST CORE Public/Granted day:2022-02-24
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