Particle coating processes and systems employ UV curable materials to form tack-free surfaces rapidly. By applying UV curable compositions on well suspended particles a UV particle coating technology enables a scalable process of coating fine particles at desirable coating thicknesses with a wide spectrum of obtainable properties. Processes in accordance with the present invention decouple the particle suspension and film formation steps, enabling ample time to first deliver evenly the coating materials to the particle surfaces, followed by rapid polymerization/curing reaction induced by the UV light to rapidly create tack-free surfaces, thus preventing particles agglomeration while achieving uniform and thin-layer coating.