The non-productive motion of an automatic composite tape laydown machine is optimized to increase the overall rate of the laydown. Ordering of tape courses is analyzed to determine the time required to move between courses using a time function that reflects operating characteristics and limitations of the tape laydown machine. The ordering is optimized by re-ordering, grouping and/or partitioning the tape courses so as to reduce the non-productive motion of the machine. The optimized ordering is used by a NC program that controls the operation of the machine.