An air maintenance tire includes a tire carcass; a flexible tire component strip such as a chafer component forming a portion of the tire carcass, the tire component strip having a channel formed within an upper surface defined by opposed strip lip portions and a channel bottom wall; an air passageway within the flexible tire component extending between air inlet and air outlet cavities in the flexible tire component, the air passageway extending at least a partial circumferential path around the tire carcass; and an elongate passageway-shaping strip assembly occupying and enclosed within the air passageway of the flexible tire component, the passageway-shaping strip assembly operative forming and maintaining the air passageway to a cross-sectional configuration replicating a cross-sectional configuration of the passageway-shaping strip assembly. The passageway-shaping strip is removable from the air passageway in a post-cure procedure to make the air passageway unobstructed and in a preferred cross-sectional configuration.