A method of manufacturing a mechanically lined pipe (MLP) having an outer pipe and an inner liner comprising at least the steps of: (a) forming the outer pipe as a single length; (b) forming an inner liner former being wholly or substantially the same length as the outer pipe of step (a); (c) locating the inner liner former of step (b) within the outer pipe; and (d) expanding the inner liner former within the outer pipe to form the MLP. In this way, the conventional need to overcome problems with welding a number of pre-formed 12 m or 24 m bi-metallic pipe stalks to form a 1 km bi-metallic pipe are avoided, thus also avoiding weaknesses that can be a part of conventional stalk-welding processes for forming an MLP.