Disclosed is a fuel nozzle end cover, a fuel nozzle and a process of fabricating a fuel nozzle end cover. The fuel nozzle end cover includes a base material and one or more features extending from the base material into a cavity of the fuel nozzle end cover. The one or more features are secured to the base material by a process selected from the group consisting of beam welding, friction welding, gas tungsten arc welding, gas metal arc welding, and combinations thereof. The fuel nozzle includes a fuel nozzle insert and a fuel nozzle end cover. The process of fabricating the fuel nozzle end cover includes providing a base material and securing one or more features to the base material by a welding process selected from the group consisting of beam welding, friction welding, gas tungsten arc welding, gas metal arc welding, and combinations thereof.