FLUORESCENT SUBSTRATE FOR PRINTED MICRO LEDS
Abstract:
A light emitting structure uses an extruded mixture of a fluorescent material and a transparent plastic to form a thin flexible substrate. The extrusion, using a slot die, forms a thin flexible film having very smooth surfaces with a uniform thickness. A transparent first conductive layer is then printed over the substrate. Pre-formed micro-LEDs are then printed over the first conductive layer, where the bottom electrodes of the LEDs contact the first conductive layer. A dielectric layer is deposited between the LEDs and exposes the top electrode of the LEDs. A second conductive layer, which may be transparent or reflective, is printed over the LEDs to electrically connect at least some of the LEDs in parallel. Primary light emitted from the LEDs energizes the fluorescent material in the substrate to emit secondary light from the substrate. Blue LED light may combine with the secondary light to create a wide gamut of colors, such as white.
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