• 专利标题: Apparatus and Methods for Roll-to-Roll (R2R) Plasma Enhanced/Activated Atomic Layer Deposition (PEALD/PAALD)
  • 申请号: US17402205
    申请日: 2021-08-13
  • 公开(公告)号: US20230047186A1
    公开(公告)日: 2023-02-16
  • 发明人: Birol Kuyel
  • 申请人: Nano-Master, Inc.
  • 申请人地址: US TX Austin
  • 专利权人: Nano-Master, Inc.
  • 当前专利权人: Nano-Master, Inc.
  • 当前专利权人地址: US TX Austin
  • 主分类号: C23C16/455
  • IPC分类号: C23C16/455 C23C16/48
Apparatus and Methods for Roll-to-Roll (R2R) Plasma Enhanced/Activated Atomic Layer Deposition (PEALD/PAALD)
摘要:
Techniques are disclosed for roll-to-roll (R2R) atomic layer deposition (ALD). R2R ALD is accomplished by arranging precursor nozzles in A/B pairs while a flexible web substrate moves underneath the A/B pairs at a uniform speed. Nozzles A of the A/B pairs continuously flow a precursor A into the process volume of the R2R ALD chamber. The plasma enhanced/activated ALD (PEALD/PAALD) embodiments utilize electron cyclotron rotation (ECR)-enhanced hollow cathode plasma sources (HCPS) where nozzles B flow activated neutrals of precursor B into the process volume. As the flexible web moves in an R2R motion, nucleates from precursor A deposited on the surface of the substrate, and neutrals of precursor B undergo a self-limiting reaction to deposit a single atomically sized ALD film/layer. In this manner, multiple ALD layers may be deposited by each successive A/B pair in a single pass of the web. There is also a heat source underneath the web to further facilitate the ALD reaction, or to support thermal ALD embodiments.
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