Invention Application
- Patent Title: METHOD FOR MANUFACTURING COIL COMPONENT WITH MAGNETIC BASE BODY FORMED USING METAL MAGNETIC GRAINS AND RESINATE
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Application No.: US17972441Application Date: 2022-10-24
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Publication No.: US20230068049A1Publication Date: 2023-03-02
- Inventor: Kazuki MISAWA , Kinshiro TAKADATE , Shinsuke TAKEOKA
- Applicant: TAIYO YUDEN CO., LTD.
- Applicant Address: JP Tokyo
- Assignee: TAIYO YUDEN CO., LTD.
- Current Assignee: TAIYO YUDEN CO., LTD.
- Current Assignee Address: JP Tokyo
- Priority: JP2020-025658 20200218
- Main IPC: H01F27/28
- IPC: H01F27/28 ; H05K1/18 ; H01F41/02 ; H01F41/06 ; H01F27/24

Abstract:
A method for manufacturing a coil component includes: providing multiple metal magnetic grains; preparing a magnetic body paste by mixing the multiple metal magnetic grains, a binder resin containing a resinate having at least one element selected from the group consisting of Si, Al, Cr, Mg, Ti, and Zr, and a solvent; forming a compact using the magnetic body paste; heat-treating the compact to form, on surfaces of the metal magnetic grains, bonding parts constituted by an amorphous oxide containing carbon and the at least one element, thereby forming a magnetic base body wherein the multiple metal magnetic grains are bonded via the bonding parts; forming a coil that includes a metal conductor; and forming external eletrodes on surfaces of the magnetic base body and connecting end parts of the coil to the external electrodes, respectively.
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