The present invention finds applicability in barrel assemblies defining a ring shaped cavity that is to be fluidly sealed from a central bore. Current barrel assemblies, such as those used in hydraulic pumps, are made from castings. This can be undesirable due to long production time and difficulty in producing consistent components. The present invention is directed to overcoming one or more of these problems by disclosing a barrel assembly and a method for making the same wherein the barrel and the plug are manufactured from the same material, or from materials having similar coefficients of thermal expansion. Thus, upon pump operation and optional heat treatment of the assembled barrel assembly, both the barrel and the plug will expand in a similar manner. The present invention finds application in axial piston pumps, especially for high pressure hydraulic systems, and other two piece components having a cavity requiring a seal.