A method for predicting the failure of a data storage device having a slider heater is disclosed. For slider heaters exhibiting a decreasing resistance aging characteristic, a failure warning is produced when heater resistance suddenly increases 2 to 5%, or dR/dt changes sign from negative to positive. For slider heaters exhibiting an increasing resistance aging characteristic, a failure warning is produced when the heater resistance suddenly drops 2 to 5%, or dR/dt changes sign from positive to negative. Additionally, random changes in heater resistance exceeding nominal measurement error may also be utilized to produce a failure warning. This method provides advance warning of potential data read/write errors well before the open circuit failure of the slider heater occurs.