Invention Grant
- Patent Title: Powder for magnet
- Patent Title (中): 磁粉粉
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Application No.: US13513677Application Date: 2010-12-02
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Publication No.: US09076584B2Publication Date: 2015-07-07
- Inventor: Toru Maeda
- Applicant: Toru Maeda
- Applicant Address: JP Osaka
- Assignee: SUMITOMO ELECTRIC INDUSTRIES, LTD.
- Current Assignee: SUMITOMO ELECTRIC INDUSTRIES, LTD.
- Current Assignee Address: JP Osaka
- Agency: Ditthavong & Steiner, P.C.
- Priority: JP2009-276275 20091204; JP2010-253753 20101112
- International Application: PCT/JP2010/071604 WO 20101202
- International Announcement: WO2011/068169 WO 20110609
- Main IPC: B22F3/26
- IPC: B22F3/26 ; H01F1/22 ; C22C38/00 ; H01F1/055 ; H01F1/059 ; H01F1/08 ; H01F41/02 ; C22C1/10 ; C22C33/02 ; B22F3/12

Abstract:
Provided are a powder for a magnet, which provides a rare-earth magnet having excellent magnet properties and which has excellent formability, a method for producing the powder for a magnet, a powder compact, a rare-earth-iron-based alloy material, and a rare-earth-iron-nitrogen-based alloy material which are used as materials for the magnet, and methods for producing the powder compact and these alloy materials. Magnetic particles 1 constituting the powder for a magnet each have a texture in which grains of a phase 3 of a hydride of a rare-earth element are dispersed in a phase 2 of an iron-containing material, such as Fe. The uniform presence of the phase 2 of the iron-containing material in each magnetic particle 1 results in the powder having excellent formability, thereby providing a powder compact 4 having a high relative density. The powder for a magnet is produced by heat-treating a rare-earth-iron-based alloy powder in a hydrogen atmosphere to separate the rare-earth element and the iron-containing material from each other and then forming a hydride of the rare-earth element. The powder for a magnet is subjected to compacting to form the powder compact 4. The powder compact 4 is subjected to heat treatment in vacuum to form a rare-earth-iron-based alloy material 5. The rare-earth-iron-based alloy material 5 is subjected to heat treatment in a nitrogen atmosphere to form a rare-earth-iron-nitrogen-based alloy material 6.
Public/Granted literature
- US20120244030A1 POWDER FOR MAGNET Public/Granted day:2012-09-27
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