Invention Grant
- Patent Title: Separator including porous coating layer, method for manufacturing the separator and electrochemical device including the separator
- Patent Title (中): 包括多孔涂层的分离器,用于制造隔膜的方法和包括隔膜的电化学装置
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Application No.: US14622303Application Date: 2015-02-13
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Publication No.: US09559345B2Publication Date: 2017-01-31
- Inventor: Su-Jin Yoon , Pil-Kyu Park , Jong-Hun Kim , Jin-Nyoung Yoo , In-Chul Kim , Sang-Young Lee
- Applicant: LG CHEM, LTD. , TORAY BATTERY SEPARATOR FILM CO., LTD.
- Applicant Address: KR Seoul JP Tochigi
- Assignee: LG CHEM, LTD.,TORAY BATTERY SEPERATOR FILM CO., LTD.
- Current Assignee: LG CHEM, LTD.,TORAY BATTERY SEPERATOR FILM CO., LTD.
- Current Assignee Address: KR Seoul JP Tochigi
- Agency: Birch, Stewart, Kolasch & Birch, LLP
- Priority: KR10-2009-0031234 20090410; KR10-2010-0030996 20100405
- Main IPC: H01M2/16
- IPC: H01M2/16 ; H01M2/18 ; H01M10/052 ; H01M2/14 ; H01M10/0525

Abstract:
A separator includes a non-woven fabric substrate having pores, fine thermoplastic powder located inside the pores of the non-woven fabric substrate, and a porous coating layer disposed on at least one surface of the non-woven fabric substrate. The fine thermoplastic powder has an average diameter smaller than that of the pores and a melting point lower than the melting or decomposition point of the non-woven fabric substrate. The porous coating layer includes a mixture of inorganic particles and a binder polymer whose melting point is higher than the melting or decomposition point of the fine thermoplastic powder. In the porous coating layer, the inorganic particles are fixedly connected to each other by the binder polymer and the pores are formed by interstitial volumes between the inorganic particles. Previous filling of the large pores of the non-woven fabric substrate with the fine thermoplastic powder makes the porous coating layer uniform.
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