摘要:
A coated article has a metallic substrate (26) with a substrate composition, and a metallic coating (28) overlying and contacting the metallic substrate (26). The metallic coating (28) has a metallic-coating composition different from the substrate composition. A protective coating (30) overlies and contacts the metallic coating (28). The protective coating (30) includes an aluminide layer (32) overlying and contacting the metallic coating (28), and optionally a thermal barrier coating (36) overlying and contacting the aluminide layer (32). This structure may be used to restore a key dimension of an article that has previously been in service and to protect the article as well.
摘要:
A method for repairing a turbine nozzle segment having at least two vanes disposed between outer and inner bands (14,16) includes separating the outer and inner bands (14,16) from the vanes, and forming one slot (36) for each vane through the outer band (14) and one slot for each vane through the inner band (16). A newly manufactured replacement vane (38) is provided for each one of the original vanes. Each replacement vane (38) has an outer boss (48) formed on an outer end thereof and an inner boss formed on an inner end (46) thereof. Then, each outer boss (48) is inserted into a corresponding one of the outer band slots (36), and each inner boss is inserted into a corresponding one of the inner band slots. Once the parts are so assembled, each outer boss (48) is welded to the outer band (14) on the cold side (18), and each inner boss is welded to the inner band (16) on the cold side (24). Each replacement vane (38) is also brazed to the outer and inner bands (14,16) on the respective hot sides (20, 26) thereof.
摘要:
A method is provided for repairing a metallic turbine component which includes a thermal barrier coating system including a metallic bond coat (22) and a ceramic top coat (24). The method includes: (a) removing the top coat (24) using a mechanical process; (b) partially stripping the metallic bond coat (22) from the component, such that substantially no material of the component is removed; (c) repairing at least one defect in the turbine component; (d) applying a new metallic bond coat (26', 28') to the turbine component; and (e) applying a new ceramic top coat (24) over the metallic bond coat (26', 28').
摘要:
A coated article has a metallic substrate (26) with a substrate composition, and a metallic coating (28) overlying and contacting the metallic substrate (26). The metallic coating (28) has a metallic-coating composition different from the substrate composition. A protective coating (30) overlies and contacts the metallic coating (28). The protective coating (30) includes an aluminide layer (32) overlying and contacting the metallic coating (28), and optionally a thermal barrier coating (36) overlying and contacting the aluminide layer (32). This structure may be used to restore a key dimension of an article that has previously been in service and to protect the article as well.
摘要:
A method is provided for repairing a metallic turbine component (18) which includes at least two airfoils (20) interconnected by a mid-span shroud (38). The method includes: (a) applying a reinforcement plate (40) to the mid-span shroud; (b) applying braze material (64) to at least a portion of a perimeter of the reinforcement plate; (c) heating the component to melt and flow the braze material between the reinforcement plate and the mid-span shroud; and (d) allowing the braze material to cool and solidify so as to bond the reinforcement plate to the mid-span shroud.
摘要:
A method of removing an oxide layer from a surface of a metallic component (10), includes: contacting the surface with an alkaline cleaner, followed by contacting the surface with an acidic solution. The method is especially useful for removing oxide layers from the interior of hollow gas turbine engine components. The cleaned surface may be provided with an oxide-resistant coating by a pack aluminide coating process.
摘要:
A method is provided for repairing a metallic turbine component which includes a thermal barrier coating system including a metallic bond coat (22) and a ceramic top coat (24). The method includes: (a) removing the top coat (24) using a mechanical process; (b) partially stripping the metallic bond coat (22) from the component, such that substantially no material of the component is removed; (c) repairing at least one defect in the turbine component; (d) applying a new metallic bond coat (26', 28') to the turbine component; and (e) applying a new ceramic top coat (24) over the metallic bond coat (26', 28').
摘要:
A method is provided for repairing a metallic turbine component (18) which includes at least two airfoils (20) interconnected by a mid-span shroud (38). The method includes: (a) applying a reinforcement plate (40) to the mid-span shroud; (b) applying braze material (64) to at least a portion of a perimeter of the reinforcement plate; (c) heating the component to melt and flow the braze material between the reinforcement plate and the mid-span shroud; and (d) allowing the braze material to cool and solidify so as to bond the reinforcement plate to the mid-span shroud.
摘要:
A method for repairing a turbine nozzle segment having at least two vanes disposed between outer and inner bands (14,16) includes separating the outer and inner bands (14,16) from the vanes, and forming one slot (36) for each vane through the outer band (14) and one slot for each vane through the inner band (16). A newly manufactured replacement vane (38) is provided for each one of the original vanes. Each replacement vane (38) has an outer boss (48) formed on an outer end thereof and an inner boss formed on an inner end (46) thereof. Then, each outer boss (48) is inserted into a corresponding one of the outer band slots (36), and each inner boss is inserted into a corresponding one of the inner band slots. Once the parts are so assembled, each outer boss (48) is welded to the outer band (14) on the cold side (18), and each inner boss is welded to the inner band (16) on the cold side (24). Each replacement vane (38) is also brazed to the outer and inner bands (14,16) on the respective hot sides (20, 26) thereof.