摘要:
Provided are an ultra-clean rare earth steel and an occluded foreign substance modification control method, the steel includes 10-200 ppm of rare earth elements, 50% or more occluded foreign substances in the steel are dispersed into RE-oxygen-sulfide with the average equivalent diameter Dmean ranging from 1-5µm in a spherical shape or a substantially spherical shape or a granular shape; according to the method, at least 80%, preferably at least 90%, of Al 2 O 3 occluded foreign substances in the steel are modified into RE-oxygen-sulfide, compared with steel with the same components without rare earth, the total amount of the occluded foreign substances in the steel is reduced by 18% or higher, the cracking probability caused by occluded foreign substances such as Al 2 O 3 in traditional pure steel is reduced, the mechanical performance such as the fatigue life of the steel is remarkably improved, precise control over the modification type, distribution and dimension of the occluded foreign substances in the steel is achieved, the method is suitable for researching and producing of high-performance steel in more varieties.
摘要:
A method for controlling A-shaped segregation of steel ingot. The method includes: 1) controlling a content of phosphorus in liquid steel at less than or equal to 0.005 wt. % upon tapping from an electric furnace, preventing steel slag from entering a ladle, controlling content of harmful elements at less than or equal to 100 ppm; and adding between 3 and 15 kg of calcium oxide and less than or equal to 0.5 kg of aluminum to each ton of the liquid steel; 2) pre-deoxidizing the liquid metal using vacuum carbon deoxidation; 3) de-sulfurizing, controlling content of oxygen, and controlling the content of sulfur in the liquid steel at less than or equal to 0.005 wt. %; and 4) performing vacuum degasification, controlling the total oxygen content at less than or equal to 15 ppm; and casting the steel in the presence of inert gas or in vacuum.
摘要:
Provided in the present application are a rare-earth microalloyed steel and a control process. The steel has a special microstructure, and the microstructure comprises a rare earth-rich nanocluster having a diameter of 1-50 nm.The nanocluster has the same crystal structure type as a matrix. The rare earth-rich nanocluster inhibits the segregation of the elements S, P and As on a grain boundary, and obviously improves the fatigue life of the steel. In addition, a rare-earth solid solution also directly affects a phase change dynamics process so that the diffusion-type phase change startingtemperature in the steel changes at least to 2°C, and even changes to 40-60 °C in some kinds of steel, thereby greatly improving the mechanical properties thereof, and providing a foundation for the development of more kinds of high-performance steel.
摘要:
A corrosion reagent for detecting steel macrostructure and defects, and a detection method; the corrosion reagent is divided into three sub-reagents in order of use, a first sub-reagent comprising 5%-10% H 2 SO 4 , 20%-25% HNO 3 , and 65%-75% H 2 O, a second sub-reagent comprising 25%-35% HNO 3 and 65%-75% H 2 O, and a third sub-reagent comprising 3%-5% HNO 3 and 95%-97% H 2 O. The detection method comprises the following steps: pretreatment; corroding with the first sub-reagent for 20-30 minutes; corroding with the second sub-reagent for 10-20 minutes; corroding with the third sub-reagent for 3-5 minutes; and scanning and imaging. The method enables the metallurgical defects and microstructure of a steel ingot to be clearly shown without heat erosion, and has low requirements for surface smoothness and flatness of a sample, and is particularly suitable for macrostructure and defect detection for heavy casting and forging.
摘要:
A method for controlling A-shaped segregation of steel ingot. The method includes: 1) controlling a content of phosphorus in liquid steel at less than or equal to 0.005 wt. % upon tapping from an electric furnace, preventing steel slag from entering a ladle, controlling content of harmful elements at less than or equal to 100 ppm; and adding between 3 and 15 kg of calcium oxide and less than or equal to 0.5 kg of aluminum to each ton of the liquid steel; 2) pre-deoxidizing the liquid metal using vacuum carbon deoxidation; 3) de-sulfurizing, controlling content of oxygen, and controlling the content of sulfur in the liquid steel at less than or equal to 0.005 wt. %; and 4) performing vacuum degasification, controlling the total oxygen content at less than or equal to 15 ppm; and casting the steel in the presence of inert gas or in vacuum.