摘要:
A method of manufacturing an electrode (40) for a spark plug. A cylindrical length (10) of inconel wire has a first end (12) with a flat surface thereon. The inconel wire (10) is placed in a die and partially extruded to create a cylindrical bore (16) that extends from a second end (14) toward the first end (12). A strip of platinum (18) is welded to the flat surface (12) after which a chamfering (22) operation removes any excess platinum and weld flash to produce a cylindrical tip (18) on said first end. The inconel wire (10) with its platinum tip (18) is placed in a die and struck with a force causing the cylindrical bore (16) to be extended while the platinum flows (24) along the chamfer (22) to completely cover the weld (20). A copper core (26) is inserted in said cylindrical bore (16) and then further struck to extrude the resulting electrode (36) to a desired length.
摘要:
A method of manufacturing an electrode (20) for a spark plug (32) wherein a platinum cup member or (54) cap is attached to a tip (12) that extends from an extruded inconel body (10). The inconel body (10) is sequentially extruded from a cylindrical blank to produce a tip (12) on a first end (12) and a cup shaped (16) opening that extends from a second end (14) toward the first end (12). A copper core (18) is inserted into the cup (16) and the cylindrical blank (10) thereafter extruded to a substantially final length for the resulting center wire (20). In order to assure a uniform thickness, a source of platinum (38) is rolled into a thin strip and a (44) disc is punched therefrom. The disc (44) is formed into a cap member (54) which has the shape of a cup. The resulting cap member (54) and center wire (20) are placed in a fixture and the cap member (54) is moved toward the center wire (20) until the cap member surrounds the tip (12). Thereafter electrical current is passed through the cylindrical body (20) and cap member (54). The junction between the tip (12) and cap member (54) causes an arc to be produced which results in the generation of thermal energy. The electrical current is terminated when the thermal energy heats the inconel adjacent the junction to its melting point. A compressive force is maintained on the center wire (20) and cap member (54) causing the cap member to fuse to the tip (12) and complete the manufacture of the electrode (20).