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公开(公告)号:EP2976184B2
公开(公告)日:2020-11-11
申请号:EP14708570.8
申请日:2014-03-10
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公开(公告)号:EP3259099A1
公开(公告)日:2017-12-27
申请号:EP16704610.1
申请日:2016-02-15
摘要: The invention relates to a honing method for machining the inner surface of a bore (110) in a workpiece (100) with the aid of at least one honing operation, wherein during a honing operation, an expandable honing tool coupled with a spindle is moved back and forth inside the bore for generating a lifting movement in the axial direction of the bore, and at the same time, is rotated about a tool axis for generating a rotational movement superimposing the lifting movement. In this way, a bore is generated that is rotationally symmetrical with respect to a bore axis and that deviates from the circular cylinder shape, which bore has a circular cylindrical first bore section (120) and adjacent thereto, has a non- circular cylindrical second bore section (130) having an axially variable diameter. A measuring of the diameter of the first bore section (120) in at least one measuring plane (M1-1, M1-2, M1-3) for determining a first diameter value and a measuring of the diameter of the second bore section (130) in at least one second measuring plane (M2-1, M2-2, M2-3) for determining a second diameter value takes place. An evaluation of the second diameter value takes place using the first diameter value in order to determine actual shape values, which represent an actual shape of the bore. The actual shape values are compared to target shape values in order to determine shape deviation values. A subsequent honing operation is controlled subject to the shape deviation values.
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公开(公告)号:EP4436747A1
公开(公告)日:2024-10-02
申请号:EP22818666.4
申请日:2022-11-17
CPC分类号: B24B33/02 , B24B33/083 , B24B33/084
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公开(公告)号:EP3148745A1
公开(公告)日:2017-04-05
申请号:EP15723914.6
申请日:2015-05-19
CPC分类号: B24B33/02 , B24B33/025 , B24B33/105
摘要: In a honing method for machining the inner face of a bore (122) in a workpiece (120) by means of at least one honing operation, an expandable honing tool is used in a honing operation, said expandable honing tool having an expandable annular cutting group (220) having a plurality of cutting material bodies distributed around the circumference of the tool body in an end region of the tool body that is remote from the spindle, the axial length of said cutting material bodies being less than the effective outside diameter of the cutting group with the cutting material bodies fully retracted. The method is characterized by the following steps of: rigidly coupling the honing tool to a work spindle of a machine tool; positioning the honing tool and the bore relative to one another such that a tool axis (212) of the honing tool is coaxial with a setpoint position (SB) of the bore axis of the bore; introducing the honing tool into the bore, with the cutting material bodies retracted, as far as an insertion end position in which the cutting group is located in an end region (123), remote from the entry, of the length to be machined of the bore; rotating the honing tool and simultaneously expanding the cutting group, at or in the region of the insertion end position, as far as a first radial position of the cutting material bodies such that, by material-removing engagement of cutting material bodies with the inner side of the bore, a cylindrical widening (121) of the bore is produced in the end region of the bore, said cylindrical widening (121) being centred substantially with respect to the setpoint position of the bore axis; withdrawing the honing tool from the bore while simultaneously rotating the honing tool such that the bore is widened, starting from the cylindrical widening, successively in the direction of the entry side.
摘要翻译: 在通过至少一次珩磨操作来加工工件(120)中的孔(122)的内表面的珩磨方法中,在珩磨操作中使用可扩展珩磨工具,所述可扩展珩磨工具具有可扩展的环形切削 组件(220)具有多个切割材料体,所述多个切割材料体在所述工具主体的远离所述心轴的端部区域中围绕所述工具主体的圆周分布,所述切割材料体的轴向长度小于所述切割材料体的有效外径 切割组与切割材料体完全缩回。 该方法的特征在于以下步骤:将珩磨工具刚性地连接到机床的工作轴; 将珩磨工具和孔相对于彼此定位,使得珩磨工具的工具轴线(212)与孔的孔轴线的设定点位置(SB)同轴; 将珩磨工具引入孔中,其中切割材料体缩回到其中切割组位于远离入口的端部区域(123)中的待加工长度的端部区域(123)的插入端位置, 孔; 旋转珩磨工具,同时在切割材料体的第一径向位置上,在插入端位置的或其中的区域中扩展切割组,使得通过切割材料体与内侧的材料去除接合 在所述孔的端部区域中产生所述孔的圆柱形加宽孔(121),所述圆柱形加宽件(121)基本上相对于孔轴线的设定点位置居中; 在珩磨工具同时旋转珩磨工具的同时从入口侧的连续方向开始,从圆柱形加宽开始加宽镗孔工具。
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公开(公告)号:EP3164244A1
公开(公告)日:2017-05-10
申请号:EP15730796.8
申请日:2015-06-23
CPC分类号: B24B33/02 , B24B33/105
摘要: A honing tool for machining an inner surface of a bore in a workpiece with the aid of at least one honing operation comprises a tool body (210) which defines a tool axis (212), an expandable annular cutting group (220) having a plurality of cutting material bodies distributed around the circumference of the tool body, the axial length of said cutting material bodies, measured in the axial direction, being less than an effective outside diameter of the cutting group with the cutting material bodies fully retracted, wherein the cutting material bodies are arranged in an end region, remote from the spindle, of the tool body and are infeedable radially with respect to the tool axis by means of a cutting group infeed system assigned to the cutting group; and an expandable guiding group (300) having a plurality of guiding strips (320) distributed around the circumference of the tool body, said guiding strips (320) being arranged on the tool body partially or fully between the annular cutting group (220) and a spindle-side coupling structure of the honing tool and being radially infeedable independently of the cutting material bodies by means of a guiding group infeed system. The honing tool can be used in particular for honing cylinder surfaces in the production of cylinder blocks or cylinder liners for reciprocating piston engines.
摘要翻译: 用于借助于至少一个珩磨操作加工工件中的孔的内表面的珩磨工具包括限定工具轴线(212)的工具主体(210),具有多个可扩展的环形切割组(220) 所述切削材料体沿轴向测量的轴向长度小于所述切削材料体完全缩回时的切削组的有效外径,其中所述切削材料体 材料本体布置在工具本体的远离主轴的端部区域中并且借助于配属于切削组的切削组进给系统可相对于工具轴线径向地进给; 和一个具有分布在工具本体圆周上的多个导向条(320)的可扩展导向组(300),所述导向条(320)部分地或完全地布置在工具主体上的环形切割组(220)和 珩磨工具的主轴侧联接结构,并且借助于引导组进给系统可独立于切割材料主体径向地进给。 珩磨工具尤其可用于珩磨缸体表面,用于制造往复式活塞发动机的缸体或缸套。
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公开(公告)号:EP3148745B1
公开(公告)日:2019-07-03
申请号:EP15723914.6
申请日:2015-05-19
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公开(公告)号:EP3164244B1
公开(公告)日:2018-06-06
申请号:EP15730796.8
申请日:2015-06-23
CPC分类号: B24B33/02 , B24B33/025 , B24B33/105
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公开(公告)号:EP3259098A1
公开(公告)日:2017-12-27
申请号:EP16704231.6
申请日:2016-02-15
CPC分类号: B24B33/02 , B24B33/06 , B24B33/083 , B24B49/16
摘要: The invention relates to a honing method for machining the inner surface of a bore in a workpiece with the aid of at least one honing operation, in particular for honing cylinder running surfaces in the production of cylinder blocks, or cylinder liners for reciprocating piston machines, wherein during a honing operation, an expandable honing tool coupled with a spindle is moved back and forth inside the bore for generating a lifting movement in the axial direction of the bore. At the same time, the honing tool is rotated with a torque transmitted via the spindle for generating a rotational movement superimposing the lifting movement. A bore shape that is rotationally symmetrical with respect to a bore axis and that deviates from the circular cylinder shape, and has an axial contour profile is produced. For generating an axially varying material removal, a length of stroke and/or a lifting position of the lifting movement is changed in at least one variable stroke phase (PH2). The honing method is characterized by a control of the torque (DM) transmitted to the honing tool via the spindle such that during the variable stroke phase (PH2), the torque substantially remains constant.
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公开(公告)号:EP2976184B1
公开(公告)日:2017-10-04
申请号:EP14708570.8
申请日:2014-03-10
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公开(公告)号:EP2976184A1
公开(公告)日:2016-01-27
申请号:EP14708570.8
申请日:2014-03-10
摘要: In a honing method for machining the internal surface of a bore in a workpiece with the aid of at least one honing operation, during a honing operation an expandable honing tool is moved up and down within the bore in order to produce a reciprocating movement in the axial direction of the bore and at the same time is rotated in order to produce a rotary movement superimposed on the reciprocating movement. In the process, a bottle-shaped bore is produced, said bore having a first bore section with a first diameter after a bore inlet, a second bore section with a second diameter greater than the first diameter away from the bore inlet, and a transition section having a continuous transition from the first diameter to the second between the first and the second bore section. In this case, during at least one honing operation use is made of an annular tool (200) which has at least one annular cutting unit (220) with a plurality of radially adjustable cutting-material bodies that are distributed around the circumference of a tool body and are formed as honing segments that are wide in the circumferential direction and narrow in the axial direction, wherein an axial length, measured in the axial direction, of the honing segments is less than the width measured in the circumferential direction and the axial length of the cutting region equipped with cutting-material bodies is less than the effective outside diameter of the honing tool. The method is particularly suitable for honing cylinder running surfaces in the production of cylinder blocks or cylinder liners for reciprocating piston machines.
摘要翻译: 借助于至少一次珩磨操作来加工工件内孔表面的珩磨方法中,在珩磨操作期间,可膨胀珩磨工具在孔内上下移动,以便产生往复运动 孔的轴向并同时旋转以产生与往复运动相结合的旋转运动。 在该过程中,产生一个瓶形孔,所述孔具有在孔入口之后具有第一直径的第一孔部分,具有大于第一直径的第二直径的第二孔部分,其大于第一直径,远离 以及在第一和第二孔部分之间从第一直径到第二直径的连续过渡的过渡部分。 在至少一次珩磨操作期间,使用具有至少一个环形切割组(220)的环形工具(200),所述环形切割组具有多个沿着工具主体的圆周分布的可径向注入的切割材料体,并且分别是 设计为沿圆周方向宽且在轴向方向窄的珩磨段,其中在轴向方向上测量的珩磨段的轴向长度小于沿圆周方向测量的宽度,并且轴向长度 的具有切割材料体的切割区域小于珩磨工具的有效外径。 该方法特别适用于在用于往复式活塞发动机的气缸体或气缸套的生产中珩磨缸面。
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