Abstract:
A hollow seamless pipe for a high-strength spring in the present invention includes a steel material in which chemical component compositions are properly adjusted, wherein a depth of a whole decarburized layer in an inner surface layer part is 100 µm or less, a depth of a flaw which is present in an inner surface is 40 µm or less, a width of the flaw is 60 µm or less, and a number density of a carbide which has a circle equivalent diameter of 500 nm or more and is present in the inner surface layer part is 1.8×10 -2 particles/µm 2 or less.
Abstract:
A coil wire material (30) is bent by a first roll (32), a second roll (34), and a third roll (36). The bent coil wire material (30) is pressed in a screwing direction, to shape a coil spring having a desired diameter and a pitch. A desired pitch can be accurately formed in a manner that a second roll (34) provided on a downstream side of a conveying direction of the coil wire material (30) is configured to be able to move back and forth along the screwing direction of the coil spring and to be tiltable about an axis of rotation parallel to the conveying direction of the coil wire material (30).
Abstract:
A hollow coil spring and a method for manufacturing therefor can prevent corrosion at an inner surface and can improve product appearance. In an end sealing step, an end Wa is sealed by which the core material of the end Wa of a spring member W is gathered by machining. It is preferable that spinning be carried out as a machining. For example, a squeezing roller R is moved in an axial direction as necessary, while the end of the spring member W is pressed to the inside in a radial direction by the squeezing roller R. As a result, the end Wa of the spring member W is sealed as shown in Fig. 3 , and therefore, it is not necessary to use another member such as a lid member. For example, the end sealing step can be immediately carried out after an inner surface processing step. In a coil forming step after the end sealing step, formation of clearance can be prevented at the end Wa, even if the end Wa of the spring member W is gripped and the spring member W is wound around the rod.
Abstract:
A coil wire material (30) is bent by a first roll (32), a second roll (34), and a third roll (36). The bent coil wire material (30) is pressed in a screwing direction, to shape a coil spring having a desired diameter and a pitch. A desired pitch can be accurately formed in a manner that a second roll (34) provided on a downstream side of a conveying direction of the coil wire material (30) is configured to be able to move back and forth along the screwing direction of the coil spring and to be tiltable about an axis of rotation parallel to the conveying direction of the coil wire material (30).
Abstract:
A hollow spring and a production method therefor, which can improve the durability and the efficiency of inner surface abrasive blasting for spring material, are provided. A straight-shaped hollow spring material W is used in a blasting apparatus 100. The length of the spring material W is set to be 1.5 m to 3.5 m, and the inner diameter of the spring material W is set to be not more than 10 mmϕ (not including 0). In inner surface abrasive blasting for the spring material W, first blasting and second blasting are performed in turn. In the first blasting, abrasives are ejected to an opening portion Wa of the spring material W and are suctioned from an opening portion Wb thereof. In the second blasting, the abrasives are ejected to the opening portion Wb of the spring material W and are suctioned from the opening portion Wa thereof. Thus, the inner surface of the spring material W can be prevented from having a trumpet shape. The ejection pressure, the suction pressure, and the like are appropriately set, so that generation of grinding amount difference between the center portion and both end portions of the inner surface of the spring material W can be inhibited.