摘要:
A muffler assembly includes a housing defining at least one internal chamber. The housing is constructed from a composite material made from a thermoplastic resin and a reinforcing element. The reinforcing element is selected from a group of reinforcing materials consisting of glass fibers, aramid fibers, polyamide fibers, carbon fibers, graphite fibers, mineral fibers, ceramic fibers, carbon nanotubes, nano fillers, mineral fillers, ceramic fillers and combinations thereof. A pipe is received in the housing. The pipe includes at least one opening providing acoustic communication between an internal passage in the pipe and the chamber in the housing. An acoustic attenuating material is received in that chamber.
摘要:
A process for curing a porous muffler preform (10,10a) defined by a plurality of glass fibers and a heat-curing thermoset or thermoplastic materials applied to the plurality of glass fibers is disclosed herein. The process includes the step of enclosing the muffler preform in a chamber (24, 24a). The process also includes the step of surrounding the muffler preform with steam. The process also includes the step of causing steam to enter the muffler preform from multiple directions.
摘要:
The present invention provides composite muffler systems formed of a long fiber thermoplastic. Long fiber thermoplastic technology allows the fibers, to maintain a length sufficient to provide structural strength at lower fiber loading. The long fiber thermoplastic material for forming composite muffler systems also provides increased impact strength and creep resistance as well as chemical and thermal resistance. Mufflers molded with long fiber thermoplastics demonstrate improved dimensional stability as compared to known short fiber based moldings. One suitable muffler structure is a multi-piece muffler assembly including at least one long fiber thermoplastic shell section. In accordance with the present invention, the long fiber thermoplastic material and moldings may also be combined with over-molding of preforms of unidirectional or woven inlays, which provide local structural performance. The use of such preforms is particularly suited to use in the manufacture of high temperature, structural articles such as bumper muffler combinations.