公开(公告)号：EP3184185A4

公开(公告)日：2018-04-18

申请号：EP15834272

申请日：2015-01-06

申请人： SHANGHAI XINGPU SPINFORMING WHEEL CO LTD

发明人： ZHANG XINGYUAN

IPC分类号： B21D22/14 ,  B21D22/02 ,  B21D22/16 ,  B21D28/30 ,  B21D53/26 ,  B21H1/10

CPC分类号： B21D53/264 ,  B21D17/04 ,  B21D22/02 ,  B21D22/14 ,  B21D22/16 ,  B21D28/30 ,  B21D53/30 ,  B21H1/10

摘要： The present invention provides forming methods of one-piece weldless wheels made of metal sheets including the steps of rolling, forming a primary wheel rim and a primary wheel disc, roll forming, compressing and shaping, in order to obtain one-piece weldless wheels made of metal sheets. The forming methods of one-piece weldless wheels made of metal sheets of the present invention can form weldless wheels made of metal sheets by rolling, cold roll forming and cold extruding, which can reduce energy consumption by 45-55% and cut down material cost by 5-15% while improve strength of the wheel by 20-30%. A wheel with different thicknesses (The thicknesses of various sections of the wheel are different.) can be formed by the methods of the present invention and such wheel can meet the requirements on mechanical strength. Besides, the methods also can significantly improve the precision of the wheel and reduce the swing value and jerk value to the minimum. Additionally, the wheel produced by the methods of the present invention is safer, and the regular air tight test on the wheel is not necessary. Moreover, the present invention also provides one-piece weldless wheels made of metal sheets which are manufactured by the methods of one-piece weldless wheels made of metal sheets.

公开(公告)号：EP1650011A1

公开(公告)日：2006-04-26

申请号：EP04733626.8

申请日：2004-05-18

申请人： THE YOKOHAMA RUBBER CO., LTD.

发明人： SANO, Takuzo The Yokohama Rubber Co., Ltd. ,  TAKADA, Noboru The Yokohama Rubber Co., Ltd.

IPC分类号： B29D30/06 ,  B60C17/06 ,  B21H1/10

CPC分类号： B60B21/12 ,  B21D17/04 ,  B21H1/10 ,  B60C17/04

摘要： A method of manufacturing a support body for run flat, wherein in a case where the circumferential wall of a tubular blank B is pressingly held between inner and outer molding rollers 1 and 2 and where the molding rollers 1 and 2 are rotated to form at least one circumferentially continuous protruding part on the circumferential wall of the tubular blank B to process the tubular blank B into an annular shell, a molding roller having the maximum outer diameter that is substantially the same as the inner diameter of the tubular blank B is used as the inner molding roller 1.

摘要翻译： 一种制造用于平板的支撑体的方法，其中在将筒状坯料B的周壁压紧地保持在内模制辊1和外模2之间并且成型辊1和2旋转至少形成的情况下 一个在管状坯料B的圆周壁上周向连续的突出部分，以将管状坯料B加工成环形壳体，使用具有与管状坯料B的内径基本相同的最大外径的成型辊作为 内侧成型辊1。

公开(公告)号：EP1181119B1

公开(公告)日：2003-11-12

申请号：EP00938668.1

申请日：2000-05-22

申请人： Leico GmbH & Co. Werkzeugmaschinenbau

发明人： POLLKÖTTER, Günter

IPC分类号： B21H1/00

CPC分类号： B21H1/10 ,  B21D53/26 ,  B21H7/182

摘要： The invention relates to a method and a device for producing vehicle wheels having a rim consisting of a steel material. A tubular element having uniform wall thickness is used as work piece and clamped in a flow turning machine. At least one profiling roller is radially advanced by means of which the work piece is radially drawn in and a rim profile is formed. In order to reduce the mass of the rim, the work piece is clamped in a cylindrical rolling arbor before the rim profile is formed, the diameter of said arbor corresponding to the inner diameter of the tubular element. The wall thickness is reduced in a defined manner in given partial areas and the work piece is axially extended by the radial and axial advancement of the at least one flow turning roller, whereby areas having different wall thickness are produced. The profile of the rim is then formed.

公开(公告)号：EP0684883B1

公开(公告)日：1997-04-02

申请号：EP94904966.2

申请日：1994-01-22

申请人： FIRMA OTTO FUCHS

发明人： KLEIN, Horst ,  FISCHER, Gernot ,  LOWAK, Heinz ,  MODRICKER, Klaus ,  MÖRCHEN, Gerd

IPC分类号： B21H1/10 ,  B21D53/26 ,  C22F1/05

CPC分类号： B21D53/264 ,  B21H1/10 ,  C22F1/04 ,  C22F1/05

摘要： A process is disclosed for manufacturing a light metal wheel in a single piece from a wrought aluminium material, preferably an alloy of the AlMgSi type, by flow turning or rolling a warm blank. The blank is solution heat treated at temperatures around 530 °C, then is quenched and artificially aged at approximately 150° to 200°. The solution heat treated blank is controllably quenched at approximately 200 °C, is flow turned or rolled at this temperature, while a further temperature rise is avoided, and is then artificially aged.

公开(公告)号：EP0680794A1

公开(公告)日：1995-11-08

申请号：EP94303208.6

申请日：1994-05-04

申请人： RAYS ENGINEERING CO.,LTD.

发明人： Inatani, Shujiro, c/o Rays Engineering Co., Ltd.

IPC分类号： B21D53/30 ,  B21H1/10 ,  B21K1/38

CPC分类号： B21H1/10 ,  B21D53/30 ,  B21J9/025 ,  B21K1/28 ,  Y10T29/49503

摘要： Wheels of automobiles comprise a disc part (11) and a peripheral rim part (12). The disc part is usually formed by forging. Then, rim part is shaped by rolling. So a large workshop and many apparatuses are required to manufacture the wheel. An object of the invention is to reduce a number of the apparatus. The initial material is formed so as to combine a central disc part (11) and a peripheral annular part (12) beforehand. A first ram (3a) has a pressing surface (31) for shaping an outer side of the disc part and a peripheral surface (32) for shaping an outer rim, and a second ram (3b) has a pressing surface (33) for shaping an inner side of the disc part and a peripheral surface (34) for shaping an inner rim. The rams rotate on their axes synchronously in the same direction and press the central disc part to shape the disc part of the wheel. At the same time or after a shaping roller (4) forms the rim parts by pressing the peripheral part from the side.

摘要翻译： 汽车车轮包括盘部分（11）和周缘部分（12）。 盘部分通常由锻造形成。 然后，轮辋部分通过滚动成形。 因此，制造车轮需要大型车间和许多设备。 本发明的目的是减少设备的数量。 初始材料形成为预先组合中央盘部（11）和周边环状部（12）。 第一凸起（3a）具有用于使盘部的外侧成形的按压面（31）和用于使外缘成形的外周面（32），第二冲头（3b）具有用于 成形所述盘部分的内侧和用于使内缘成形的外周表面（34）。 公制轴在同一方向上同步旋转，并按压中心盘部分以使轮的圆盘部分成形。 同时或之后，通过从侧面按压周边部分，成形辊（4）形成边缘部分。

公开(公告)号：EP0286587B1

公开(公告)日：1992-07-29

申请号：EP88810171.4

申请日：1988-03-17

申请人： ROHRKALIBRIER- UND BOGENAUTOMATEN RoKaBo AG

发明人： Ragettli, Christian

IPC分类号： B21D53/30 ,  B21H1/10

CPC分类号： B21H1/10 ,  B21B2035/005 ,  B21D53/30

公开(公告)号：EP1275449A1

公开(公告)日：2003-01-15

申请号：EP02015064.5

申请日：2002-07-05

申请人： ESAM S.p.A.

发明人： Roetto, Mario

IPC分类号： B21D53/30 ,  B21H1/10

CPC分类号： B21H1/10 ,  B21D53/30

摘要： A tubular blank (10) of a constant thickness (s 1 ) is arranged on an inner counter roller (21) with an outer diameter (D 2 ) which is significantly smaller than the inner diameter (D 1 ) of the tubular blank (10). A motor-driven roller (22) is pressed radially against the outside of the blank (10). The outer roller (22) is controlled to rotate, thereby causing the tubular blank (10) and the inner counter roller (21) also to rotate. A forming roller (20), operable to move in a controlled manner through an axial plane, is brought into contact with the outside of the blank (10) in order to obtain a tubular blank with a final axial length (L 2 ) greater than the initial axial length (L 1 ) and at least one portion (12) which is thinner (s 2 ) and axially elongated.

摘要翻译： 具有恒定厚度（s1）的管状坯料（10）布置在内对中辊（21）上，外径（D2）明显小于管状坯料（10）的内径（D1）。 马达驱动辊（22）被径向地压向坯料（10）的外侧。 外辊（22）被控制旋转，从而使管状坯料（10）和内对中辊（21）也旋转。 可操作地以受控方式通过轴向平面移动的成型辊（20）与坯料（10）的外部接触，以获得最终轴向长度（L2）大于坯料 初始轴向长度（L1）和至少一个较薄（s2）并且轴向伸长的部分（12）。

公开(公告)号：EP1181119A2

公开(公告)日：2002-02-27

申请号：EP00938668.1

申请日：2000-05-22

申请人： Leico GmbH & Co. Werkzeugmaschinenbau

发明人： POLLKÖTTER, Günter

IPC分类号： B21H1/00

CPC分类号： B21H1/10 ,  B21D53/26 ,  B21H7/182

摘要： The invention relates to a method and a device for producing vehicle wheels having a rim consisting of a steel material. A tubular element having uniform wall thickness is used as work piece and clamped in a flow turning machine. At least one profiling roller is radially advanced by means of which the work piece is radially drawn in and a rim profile is formed. In order to reduce the mass of the rim, the work piece is clamped in a cylindrical rolling arbor before the rim profile is formed, the diameter of said arbor corresponding to the inner diameter of the tubular element. The wall thickness is reduced in a defined manner in given partial areas and the work piece is axially extended by the radial and axial advancement of the at least one flow turning roller, whereby areas (16, 17, 19) having different wall thickness are produced. The profile of the rim is then formed.

公开(公告)号：EP0826442A3

公开(公告)日：2000-08-16

申请号：EP97110197.7

申请日：1997-06-21

申请人： Dr.Ing.h.c. F. Porsche Aktiengesellschaft

发明人： Stach, Jens

IPC分类号： B21D53/26 ,  B60B1/08 ,  B60B3/04

CPC分类号： B60B3/06 ,  B21H1/10 ,  B60B1/08 ,  B60B3/02 ,  B60B3/10 ,  B60B21/02 ,  B60B21/023 ,  B60B21/025 ,  B60B21/028 ,  B60B21/06 ,  B60B25/00 ,  B60B25/004

摘要： Ein Verfahren zum Herstellen eines Fahrzeugrades mit einem Hohlspeichen (3) umfassenden Felgenstern (2) und einem Felgenbett findet so statt, daß der Felgenstern (2) mit einem Anguß einteilig im Gußverfahren hergestellt wird und anschließend dann der Anguß zu einem Felgenbett (4) ausgewalzt wird. Nach einer weiteren Ausführung kann das Fahrzeugrad (1) auch zweiteilig hergestellt werden und nach dem Auswalzen des Felgenbettes (4) eine Verbindung der Felgenteile über eine Schweißung erfolgen.

公开(公告)号：EP0672484A1

公开(公告)日：1995-09-20

申请号：EP95301513.8

申请日：1995-03-08

申请人： RAYS ENGINEERING CO.,LTD.

发明人： Inatani, Shujiro, c/o RAYS ENGINEERING CO., LTD.

IPC分类号： B21J9/02 ,  B21K1/28 ,  B21H1/04

CPC分类号： B21K1/28 ,  B21H1/04 ,  B21H1/10 ,  B21J9/025

摘要： A rotary forging apparatus comprises a first rotary ram (301) having a conical pressing surface and a slanting rotary axis, a second rotary ram (302) facing the first ram (301) and having a vertical rotary axis, and a shaping roller (2) equipped beside the rams. The apparatus forges a product from a mass of material (workpiece 10) by sandwiching the workpiece (10) between the first ram (301) and the second ram (302), pressing the workpiece (10) with the rams which rotate synchronously, thinning the workpiece (10) into the disc part (1) of a product, pressing the excluded material out of the rams with the shaping roller and the rams and shaping into the rim part. This invention provides a rotary forging apparatus which can prevent a generation of cracks or flashes on the disc part (1) or the rim part (11) when the apparatus forges a wheel having a rim part (11) which consists of a small rim part and a large rim part. This invention provides a rim-shaping surface around the pressing surface of the second ram (302) for shaping a small rim and an annular wall (32) standind out toward the first ram (301) at a peripheral edge of the rim-shaping surface for restraining and shaping an end of the small rim. A bottom surface of the shaping roller (2) comes into touch with or comes very close to a top face of the annular wall (32).

摘要翻译： 本发明涉及一种旋转锻造设备，包括：具有圆锥形加压面和倾斜旋转轴的第一旋转冲头（301）;面向第一冲头（301）并具有竖直旋转轴的第二旋转冲头（302）;以及成形辊 ）配备在公羊旁边。 该装置通过将工件（10）夹在第一压头（301）和第二压头（302）之间用大量材料（工件10）锻造产品，用同步旋转的压头压制工件（10） 将工件（10）插入产品的圆盘部分（1）中，利用成形辊和冲头将排除的材料从冲头中挤出并成型为边缘部分。 本发明提供一种旋转锻造装置，该装置能够防止在具有由小的轮缘部分（11）构成的轮缘部分（11）的锻造设备的轮辐部分（1）或轮缘部分（11）上产生裂纹或闪光 和大的轮辋部分。 本发明提供了围绕第二压头（302）的压制表面的边缘成形表面，用于在边缘成形表面的周边边缘处将小边缘和环形壁（32）朝向第一压头（301） 用于限制和塑造小轮辋的一端。 成形辊（2）的底面与环形壁（32）的顶面接触或非常接近。