摘要:
Provided is an injection molding machine in which variation in the quality of a molding product is reduced. An injection molding machine includes: a mold clamping unit (10) which performs mold closing, mold clamping, and mold opening of a mold unit (30); an injection unit (40) which injects a molding material into the mold unit (30); a controller (90) which controls the mold clamping unit (10) and the injection unit (40); and a distortion detector which detects a distortion of the mold unit (30) due to a pressure of the molding material which is filled into the mold unit (30), in which the controller (90) controls the injection unit (40), based on the detection value of the distortion detector.
摘要:
A process for making a tufted article from a thermoplastic material comprises controlling injection pressure according to a pressure-dominated algorithm including detecting at least 100 melt-pressure measurements per second upstream a front end of a mold cavity. An apparatus comprises a pressure-control mechanism for monitoring and adjusting an injection pressure according to the pressure-dominated algorithm, wherein the pressure-control mechanism comprises at least one high-frequency pressure sensor located upstream the mold cavity's front end.
摘要:
An injection molding machine includes a cylinder; a screw; a rotary driving unit; a reciprocation driving unit; a pressure detector that detects a pressure of a molding material in front of the screw; a control unit that performs a first type of plasticizing process where the screw is moved backward to a predetermined position and rotated at the predetermined position to transfer the molding material forward to reserve the molding material in front of the screw, performs a first type of filling process where the screw is moved forward to inject the molding material reserved in front of the screw in the first type of plasticizing process from the cylinder to be filled in a mold unit, monitors the pressure in the first type of filling process by the pressure detector, and corrects the setting of the first type of filling process based on a monitored result.
摘要:
An injection molding machine (10) is provided that includes a clamping force sensor (17) that detects a clamping force of a mold (30), and a clamping force monitoring unit (82) that monitors a detected value of the clamping force sensor (17) and calculates a first mold open distance and/or a second mold open distance. The first mold open distance is calculated based on the difference between the maximum value of the detected values obtained during an injection process and a pressure holding process and the detected value obtained at the start of the injection process. The second mold open distance that is calculated based on the difference between the detected value obtained at the end of the pressure holding process and the detected value obtained at the start of the injection process.
摘要:
An injection molding machine (10) is provided that includes a clamping force sensor (17) that detects a clamping force of a mold (30), and a clamping force monitoring unit (82) that monitors a detected value of the clamping force sensor (17) and calculates a first mold open distance and/or a second mold open distance. The first mold open distance is calculated based on the difference between the maximum value of the detected values obtained during an injection process and a pressure holding process and the detected value obtained at the start of the injection process. The second mold open distance that is calculated based on the difference between the detected value obtained at the end of the pressure holding process and the detected value obtained at the start of the injection process.
摘要:
A method (300) is provided for controlling an injection unit (100) having a first sub-assembly and a second sub-assembly, first and second sub-assemblies being functionally identical units. The method (300) includes the steps of appreciating an operational parameter for each of the first and second sub-assemblies, appreciating a target set point (146) associated with operating each of the first and second sub-assemblies, and when the operational parameter for at least one of the first and second sub=assemblies differs from the target set point (146), adjusting the operation of the at least one sub-assembly towards the target set point (146) by a control action. The adaptive control regulator (148) is operable to modify the control law of one of the first and second sub-assemblies so that the first and second sub-assemblies have substantially equal performance.
摘要:
An injection molding machine that improves the stability of pressure control in a holding pressure process is provided. The injection molding machine includes a cylinder that heats a molding material that fills the inside of a mold unit; an injection member that is disposed within the cylinder so as to be movable forward and backward; a driving source that moves the injection member forward and backward; and a controller that controls the driving source. The controller lowers a control gain used for the control of the driving source during in a holding pressure process when driving the driving source.