摘要:
The present invention discloses a biaxial or tri-axial eccentric rotor volume pulsed deformation plasticizing method and device. The method is characterized in that: the conveying volume of materials formed between two or three engaged eccentric rotors, which are formed by spiral structures and eccentric cylindrical structures connected alternately, and an inner surface of a stator changes periodically along the axial direction and the radial direction of the rotors, achieving the volume pulsed deformation plasticizing and conveying of the materials during engaged rotation of the two or three engaged eccentric rotors. The device's eccentric rotors are all formed by length-varying spiral structures and eccentric cylindrical structures connected alternately; the spiral structures of the eccentric rotors are engaged to each other; the axial positions of eccentric cylindrical structures of the two or three rotors are the same. The present invention can implement extrusion of polymer materials or implement, in combination with a plunger injection unit, injection molding of polymer materials, and have many features such as desirable mixing and plasticizing effects for materials, a short thermo-mechanical course, low power consumption, and wide adaptability.
摘要:
Provided is an injection molding method for a resin material with which a stable reinforcing fiber content can be obtained. This injection molding method, which is provided with a heating cylinder (201) on the front end of which a discharge nozzle (203) is formed, a single axis screw (10) provided so as to be rotatable inside the heating cylinder (201), and a fiber-supplying device (213) for filling reinforcing fiber (F) into the heating cylinder (201), and which performs injection molding while supplying the reinforcing fiber (F) and the resin starting material separately and supplying the reinforcing fiber (F) on the front side of the resin starting material. The method is characterized in that: the method is provided with a plasticization process for obtaining a specified amount of a kneaded product by retracting the screw (10) while rotating in the normal direction to melt the resin starting material and knead reinforcing fiber (F) into the melted resin starting material, and an injection process for discharging the kneaded product from the discharge nozzle (203) by advancing the screw (10); and reinforcing fiber (F) is supplied into the heating cylinder (201) in the injection process.
摘要:
An injection molding machine includes a cylinder (11) into which a molding material is supplied. The cylinder (11) includes a supply part (31) that supplies a heating medium into the cylinder to heat the molding material.
摘要:
An induction-type heating device is installed in that region next to a cooling device which is on the outer periphery of a heating cylinder. This enables the temperature of the heating cylinder to be uniform and at an appropriate value, and enables the temperature of the heating cylinder to be quickly varied. An injection device intermittently sending forward a resin received in a heating cylinder (11) by a screw (12) in correspondence with a cycle of injection molding. The injection device has a cooling device (23) installed at the rear section of the heating cylinder (11) and an induction heating device (21) installed at a position more forward than the cooling device (23) on the heating cylinder (11) so as to be next to the cooling device (23).
摘要:
The invention relates broadly to injection molding machines and more particularly to a novel barrel assembly for use in an injection unit of an injection molding machine. Barrels are conventionally mounted at an end in a carriage of an injection unit. Axial carriage force is directed along the entire length of the barrel which requires a thick barrel wall to withstand the axial carriage force. A barrel assembly is disclosed having a first barrel coupler (46) and a second barrel coupler (60). The first barrel coupler secures the barrel intermediate the ends of the barrel to a carriage. The second barrel coupler retains an end of the barrel in the carriage preventing rotation of the barrel during operation. The barrel section between the first barrel coupler and an end of the barrel is isolated from axial carriage force in operation.
摘要:
A plasticizing unit for an injection moulding machine has a cylindrical barrel (1) with a cylindrical screw (4) movable axially and rotatably in it. The unit has an inlet (2) for material, a compression zone, a plasticizing zone (5, 6), and a cylindrical reservoir chamber for plasticized material, which is ejected into the mould by axial movement of the screw (4). The plasticizing zone (5, 6) is of the Transfermix type, where the cross section of the helical groove of the screw (4) varies from full area to zero area and the cross section of a corresponding groove in the barrel (1) varies from zero area to full area so that the material is transferred to the barrel groove, and a return zone (7) after the plasticizing zone (5, 6) returns the material to the reservoir chamber. The screw (4) has a part (9), where its helical groove is of zero area, which acts as a piston in the reservoir chamber for the injection action.
摘要:
Un organe de plastification, pour une machine à injection, comprend un tambour cylindrique (1) pourvu d'une vis cylindrique (4) pouvant se déplacer de manière axiale et rotative dans le tambour. L'organe comprend un orifice d'entrée (2) pour un matériau, une zone de compression, une zone de plastification (5, 6) et une chambre-réservoir cylindrique pour le matériau plastifié, qui est expulsé dans le moule par le mouvement axial de la vis (4). La zone de plastification (5, 6) est du type Transfermix, la section d'une rainure hélicoïdale de la vis (4) passant d'une surface pleine à une surface nulle, et la section d'une rainure correspondante dans le tambour (1) passant d'une surface nulle à une surface pleine, de sorte que le matériau est transféré vers la rainure du tambour, et une zone de retour (7), située après la zone de plastification (5, 6), ramène le matériau vers la chambre-réservoir. La vis (4) comprend une partie (9), au niveau de laquelle sa rainure hélicoïdale présente une surface nulle, et qui agit comme un piston dans la chambre de réservoir pour effectuer l'injection.
摘要:
Injection molded articles and methods for making them from bio-based materials are described. More specifically, injection molded articles and methods for making them from bio-based materials that behave like high-molecular-weight thermosets such as lignin or protein-based materials including corn gluten meal, corn gluten feed, distillers dried grains with solubles, wet distillers grains, modified wet distillers grains, canola meal, wheat gluten, barley, cottonseed meal, sunflower meal, linseed meal, soy, rapeseed, sorghum proteins, maize, rice proteins, potato proteins, cassava proteins, sweet potato proteins, yam proteins, plantain proteins, keratin, or collagen are described.
摘要:
Provided is a temperature control method capable of causing the heating temperature by a heater to quickly converge to a target temperature in accordance with an environmental ambient temperature. An embodiment of a temperature control method comprises: a step (A) of obtaining, by means of PID control, a first energization rate y1 based on a first temperature difference e1 between an actually measured temperature Ta and a target temperature Ts; a step (B) of obtaining a second energization rate y2 based on a second temperature difference e2 between the ambient temperature Te of the environment in which a heating barrel 2 is disposed and the target temperature Ts; a step (C) of obtaining a corrected energization rate y on the basis of the result of comparison of the first energization rate y1 and the second energization rate y2; and step (D) of controlling the electrical power to be supplied to a heater 4 on the basis of the corrected energization rate y. In step (C), the corrected energization rate y is set to any of predetermined first, second, and third conditions on the basis of the comparison result.