摘要:
The invention discloses a high-precision zinc-based alloy electrode wire, the composition in mass percentage of components of an external shell thereof being: Zn: 70.5-95%; Cu: 2.5-27%; X: 0.02-4.0%; Y: 0.002-0.4%, and unavoidable impurities introduced by raw material; where, X refers to any two metals selected from Ni, Ag, Cr, Si and Zr, and the content of each of these two metals is 0.01-2.0%; and Y refers to any two elements selected from Ti, Al, Co, B, and P, and the content of each of these two elements is 0.001-0.2%; the µ-phase in a structure of the external shell is above 80 wt%, the remainder being in ³-phase or ·-phase. The invention also provides a method for manufacturing the electrode wire. Compared with the prior art, the surface smoothness of metal workpieces cut by the electrode wire of the present invention is higher, and the surface quality is better, thereby improving the cutting precision. Moreover, the electrode wire manufacturing process of the present invention is simple, with high maneuverability and few steps, so as to facilitate large-scale and automated production.
摘要:
In a discharge processing method wherein an insulating processing medium (13) is interpolated between an electrode (1) and a processing subject (2) and discharging energy is supplied between the electrode (1) and the processing subject (2) so that the processing subject (2) is processed by the discharge, a processing is carried out with the electrode (1) being pressed onto the processing subject (2) at a predetermined pressure so as to allow the processing medium (13) between the electrode (1) and the processing subject (2)to form a thin film while the electrode (1) and the processing subject (2) are being relatively moved.
摘要:
An electrode for precision electric discharge machining having an improved machining rate and surface smoothness with respect to conventional graphite and copper electrodes. In accordance with the invention, the electrode (2) formed by silicon or other materials which have the same characteristics as silicon, a base of a low melting point metal or an alloy of such a low melting point metal covered with a layer composed of a mixture of the metal and a high resistivity inorganic compound. The outer layer may be formed by adhesion or by thermal spraying or by a powder metal sintering technique.
摘要:
An electrode applied in electro-machining processes is provided. The electrode comprises a main body portion and at least one built-in internal flushing passage for introducing a flushing liquid to a volume between the electrode and a workpiece to be machined. The electrode is made by an additive fabrication process that enables specialized flushing for enhancing waste material evacuation and incorporate special material properties like zones of high electrical conductivity and thermal resistance. The fabrication process produces materials and geometries that could not otherwise be made using conventional processing.
摘要:
What is described is a method for machining a metallic piece (1) by electroerosion, achieved by generating discharges of electrical current through a conductive liquid medium (3) between the piece (1) itself and an electrode (2) positioned at a predetermined operating distance therefrom. The method according to the invention uses a liquid electrode (2) consisting of the said current-conducting liquid medium (3) contained in a capillary tube (4), this conductive liquid medium (3) being supplied continuously and with a flow rate equal to the quantity of liquid which is consumed to the free end (4e) of the said capillary tube (4) facing the workpiece (1).
摘要:
A wire electrode for electro-discharge machining made of a Cu alloy containing 38 to 50 percent by weight of Zn. The Cu alloy preferably contains 40 to 50 percent by weight, more preferably 40 to 46 percent by weight of Zn. The Cu alloy may also contain 0.01 to 1.0 percent by weight of Zr, 0.001 to 0.05 percent by weight in total of at least one element selected from a group of Ce, Ti, Mg, Bi and Mn, and/or 0.01 to 2.0 percent by weight of at least one element selected from a group of Al, Si, Fe, Ca and La. A method of manufacturing a wire electrode for electro-discharge machining, comprising the steps of preparing a Cu alloy material containing 38 to 50 percent by weight of Zn and thinning the Cu alloy material employing roll working and/or warm working at least in a part of working process.
摘要:
The invention discloses a high-precision zinc-based alloy electrode wire, the composition in mass percentage of components of an external shell thereof being: Zn: 70.5-95%; Cu: 2.5-27%; X: 0.02-4.0%; Y: 0.002-0.4%, and unavoidable impurities introduced by raw material; where, X refers to any two metals selected from Ni, Ag, Cr, Si and Zr, and the content of each of these two metals is 0.01-2.0%; and Y refers to any two elements selected from Ti, Al, Co, B, and P, and the content of each of these two elements is 0.001-0.2%; the µ-phase in a structure of the external shell is above 80 wt%, the remainder being in ³-phase or ·-phase. The invention also provides a method for manufacturing the electrode wire. Compared with the prior art, the surface smoothness of metal workpieces cut by the electrode wire of the present invention is higher, and the surface quality is better, thereby improving the cutting precision. Moreover, the electrode wire manufacturing process of the present invention is simple, with high maneuverability and few steps, so as to facilitate large-scale and automated production.
摘要:
The invention discloses a high-precision zinc-based alloy electrode wire, the composition in mass percentage of components of an external shell thereof being: Zn: 70.5-95%; Cu: 2.5-27%; X: 0.02-4.0%; Y: 0.002-0.4%, and unavoidable impurities introduced by raw material; where, X refers to any two metals selected from Ni, Ag, Cr, Si and Zr, and the content of each of these two metals is 0.01-2.0%; and Y refers to any two elements selected from Ti, Al, Co, B, and P, and the content of each of these two elements is 0.001-0.2%; the ε-phase in a structure of the external shell is above 80 wt%, the remainder being in γ-phase or η-phase. The invention also provides a method for manufacturing the electrode wire. Compared with the prior art, the surface smoothness of metal workpieces cut by the electrode wire of the present invention is higher, and the surface quality is better, thereby improving the cutting precision. Moreover, the electrode wire manufacturing process of the present invention is simple, with high maneuverability and few steps, so as to facilitate large-scale and automated production.