公开(公告)号：JP2013117383A

公开(公告)日：2013-06-13

申请号：JP2011263666

申请日：2011-12-01

Applicant: Hitachi Magnet Wire Corp ,  日立マグネットワイヤ株式会社

Inventor： GOTO MASAYOSHI

IPC: G01L5/00 ,  H01B13/16

Abstract: PROBLEM TO BE SOLVED: To provide a detection method of a protruding defect of an enamel wire in which detection accuracy is improved, a protruding defect detection apparatus for the enamel wire and a protruding defect detection system for the enamel wire.SOLUTION: According to one aspect of the present invention, there is provided a detection method of a protruding defect of an enamel wire for detecting a protruding defect of the enamel wire while applying paint to a core wire of the enamel wire to form insulation coating. The detection method of the protruding defect of the enamel wire including the steps of: detecting changes in forces in a running direction of the core wires applied to a plurality of dies 2a-2f through sensors 4a, 4b while the core wires pass through the plurality of dies 2a-2f and converting the changes into electric signals; and determining the presence of the protruding defect when a group of signals having periodicity is detected from among the electric signals.

Abstract translation: 要解决的问题：提供一种检测精度提高的搪瓷丝的突出缺陷的检测方法，用于搪瓷丝的突出缺陷检测装置和用于搪瓷丝的突出缺陷检测系统。 解决方案：根据本发明的一个方面，提供了一种用于检测搪瓷丝的突出缺陷的搪瓷丝的突出缺陷的检测方法，同时将涂料涂覆到搪瓷丝的芯线上以形成 绝缘涂层。 所述搪瓷丝的突出缺陷的检测方法包括以下步骤：当芯线穿过多个芯线时，检测通过传感器4a，4b施加到多个管芯2a-2f的芯线的行进方向上的力的变化 的模具2a-2f并将变化转换为电信号; 并且当从电信号中检测到具有周期性的一组信号时，确定突出缺陷的存在。 版权所有（C）2013，JPO＆INPIT

公开(公告)号：JP2013020742A

公开(公告)日：2013-01-31

申请号：JP2011151457

申请日：2011-07-08

Applicant: Hitachi Magnet Wire Corp ,  日立マグネットワイヤ株式会社

Inventor： GOTO MASAYOSHI ,  SATO MASAMITSU

IPC: H01B13/16 ,  H01B13/00

Abstract: PROBLEM TO BE SOLVED: To provide a painting die for a flat square enamel wire, along with a method of manufacturing a flat square enamel wire using it, capable of stably forming an insulation film having a constant film thickness around the entire circumference of a flat square conductor while suppressing unwanted thickness deviation phenomenon.SOLUTION: The painting die for painting an insulation paint around a flat square wire, has a plurality of die components having a groove at a predetermined position in an arrangement in which, with an air gap part whose cross section is square being provided so that the flat square wire is inserted, the groove is disposed at a position to face the surface of the flat square wire inserted in the air gap part. The groove that is disposed at the position facing a corner region of the flat square wire is smaller than the groove disposed at the position facing a flat region of the flat square wire.

Abstract translation: 要解决的问题：为了提供一种平面方形搪瓷丝线的涂装模具，以及使用它制造平面方形搪瓷丝线的方法，能够在整个圆周上稳定地形成具有恒定膜厚度的绝缘膜 的平面方形导体，同时抑制不必要的厚度偏差现象。 解决方案：用于在扁平方形线周围涂覆绝缘漆的涂模具具有多个模具部件，该模具部件在布置中具有在预定位置处的凹槽，其中设置有横截面为正方形的气隙部分 使得扁平方形线插入，槽设置在与插入气隙部分中的平方形线的表面相对的位置。 配置在面向平方形线的角部的位置的槽比设置在面向扁平方形线的平坦区域的位置处的槽小。 版权所有（C）2013，JPO＆INPIT

公开(公告)号：JP2012134161A

公开(公告)日：2012-07-12

申请号：JP2012021975

申请日：2012-02-03

Applicant: Hitachi Magnet Wire Corp ,  日立マグネットワイヤ株式会社

Inventor： GOTO MASAYOSHI

IPC: H01B13/16 ,  B05C3/12 ,  B05D1/22 ,  B05D7/20

Abstract: PROBLEM TO BE SOLVED: To provide a paint applying apparatus which can apply paint on a wire material without hindrance even when using paint of a type that is modified (cured) in a short time, and to provide a method for manufacturing an enameled wire.SOLUTION: A first paint 11 which is supplied from a first paint tank 12 and a second paint 13 which is supplied from a second paint tank 14 are mixed by a mixer 15 and supplied to a paint bath 18. Coating dies 19A to 19F are connected to the paint bath 18 through tubes 20A to 20F. A wire material 3 is introduced to the coating dies 19A to 19F through holes 20a formed in the tubes 20A to 20F. A paint 2 supplied to the paint bath 18 flows and drops inside the tubes 20A to 20F due to its self-weight, is continuously supplied to the coating dies 19A to 19F, and is applied on the surface of the wire material 3 by the coating dies 19A to 19F.

Abstract translation: 要解决的问题：提供即使在短时间内使用被改性（固化）的类型的涂料，也可以在没有障碍的情况下将涂料施加到线材上的涂料施加装置，并且提供一种制造方法 漆包线 解决方案：由第一涂料槽12供给的第一涂料11和从第二涂料槽14供给的第二涂料13通过混合器15混合并供给到涂料浴18中。涂料模19A至 19F通过管20A〜20F与涂漆槽18连接。 通过形成在管20A〜20F中的孔20a将线材3引入到涂层模具19A〜19F。 供给到涂料浴18的涂料2由于其自重而在管20A〜20F内流动滴落，连续地供给到涂布模具19A〜19F，并通过涂布施加在线材3的表面 死于19A至19F。 版权所有（C）2012，JPO＆INPIT

公开(公告)号：JP2012084256A

公开(公告)日：2012-04-26

申请号：JP2010227344

申请日：2010-10-07

Applicant: Hitachi Cable Ltd ,  Hitachi Magnet Wire Corp ,  日立マグネットワイヤ株式会社 ,  日立電線株式会社

Inventor： YAMAZAKI TAKANORI ,  WATANABE KIYOSHI ,  ABE JUNICHI ,  KIKUCHI HIDEYUKI ,  HINO DAISUKE

IPC: H01B7/02 ,  H01B7/00 ,  H01B13/00

Abstract: PROBLEM TO BE SOLVED: To provide insulation wire having a high partial discharge start voltage even if the thickness of an extrusion coating layer is thin without reducing the adhesion between a conductor and an insulation coating.SOLUTION: The insulation wire includes an insulation coating formed on a conductor. The insulation coating is composed of a resin composition made by mixing a resin (A) composed of polyphenylene sulfide and a resin (B) composed of an olefinic system copolymer resin by a weight ratio range of (B)/(A)=20/80 to 70/30. A heat treatment is performed at such a temperature that a crystal of the resin (A) in the extrusion coating layer is melted.

Abstract translation: 要解决的问题：为了提供具有高的局部放电起始电压的绝缘线，即使挤压涂层的厚度较薄，而不降低导体和绝缘涂层之间的粘附性。

解决方案：绝缘线包括形成在导体上的绝缘涂层。 绝缘涂层由将由聚苯硫醚构成的树脂（A）和由烯烃系共聚物树脂构成的树脂（B）以（B）/（A）= 20 / 80到70/30。 在使挤出涂布层中的树脂（A）的结晶熔融的温度下进行热处理。 版权所有（C）2012，JPO＆INPIT

公开(公告)号：JP2011210645A

公开(公告)日：2011-10-20

申请号：JP2010078838

申请日：2010-03-30

Applicant: Hitachi Magnet Wire Corp ,  日立マグネットワイヤ株式会社

Inventor： KIKUCHI HIDEYUKI ,  HANAWA HIDEHITO

IPC: H01B3/30 ,  C09D5/25 ,  C09D7/12 ,  C09D179/08 ,  H01B7/02

CPC classification number: H01B3/306 ,  C09D179/08 ,  H01B3/305

Abstract: PROBLEM TO BE SOLVED: To provide insulating paint having both a favorable dispersing property for silica fine particles and a coating property to a conductor having a rectangular section and an insulated wire with an insulating film which is formed by using such insulating paint.SOLUTION: The insulating paint is produced by mixing polyamide imide resin paint composed of a solvent and polyamide imide resin and organo silica sol and used for the insulated wire with the insulating film formed on the conductor having the rectangular section. In this case, the organo silica sol is the insulating paint in which the silica fine particles are dispersed in the dispersion solvent containing 70 to 100% of annular ketones having a boiling point ranging from 130°C to 180°C.

Abstract translation: 要解决的问题：提供具有二氧化硅细颗粒的良好分散性和具有矩形截面的导体的涂覆性能的绝缘涂料和使用这种绝缘涂料形成的具有绝缘膜的绝缘导线。解决方案： 通过混合由溶剂和聚酰胺酰亚胺树脂组成的聚酰胺酰亚胺树脂涂料和有机硅溶胶制成绝缘涂料，并用于具有形成在具有矩形截面的导体上的绝缘膜的绝缘电线。 在这种情况下，有机二氧化硅溶胶是将二氧化硅微粒分散在含有70〜100％沸点为130〜180℃的环状酮的分散溶剂中的绝缘涂料。

公开(公告)号：JP2011154819A

公开(公告)日：2011-08-11

申请号：JP2010014541

申请日：2010-01-26

Applicant: Hitachi Cable Ltd ,  Hitachi Magnet Wire Corp ,  日立マグネットワイヤ株式会社 ,  日立電線株式会社

Inventor： HONDA YUKI ,  ABE TOMIYA ,  KIKUCHI HIDEYUKI ,  HINO DAISUKE

IPC: H01B7/02

Abstract: PROBLEM TO BE SOLVED: To provide an insulated wire including high partial discharge starting voltage with the same thickness as a conventional insulated wire. SOLUTION: In the insulated wire equipped with an insulating film made of polymer alloy comprising amorphous thermoplastic resin (A) and an amorphous thermosetting resin (B), the amorphous thermosetting resin (B) consists of polyamide-imide resin having a repeating unit shown by a chemical formula 1 (in the chemical formula 1, R is aromatic diamines having a divalent aromatic group with three or more aromatic rings, and n is the number of repetition and a positive integer), the insulating film has a sea-island structure, of which, the amorphous thermosetting resin (B) composes a sea component, and the amorphous thermoplastic resin (A) composes an island component. COPYRIGHT: (C)2011,JPO&INPIT

Abstract translation: 要解决的问题：提供一种具有与常规绝缘线相同厚度的高局部放电起始电压的绝缘电线。 解决方案：在具有包含无定形热塑性树脂（A）和无定形热固性树脂（B）的聚合物合金制成的绝缘膜的绝缘线中，无定形热固性树脂（B）由具有重复的聚酰胺 - 酰亚胺树脂 化学式1所示的单元（化学式1中，R为具有3个以上芳香环的二价芳香族基团的芳香族二胺，n为重复数和正整数），绝缘膜具有海 - 岛状结构，其中无定型热固性树脂（B）构成海成分，非晶态热塑性树脂（A）构成岛成分。 版权所有（C）2011，JPO＆INPIT

公开(公告)号：JP2011119538A

公开(公告)日：2011-06-16

申请号：JP2009276742

申请日：2009-12-04

Applicant: Hitachi Cable Fine Tech Ltd ,  Hitachi Cable Ltd ,  Hitachi Magnet Wire Corp ,  日立マグネットワイヤ株式会社 ,  日立電線ファインテック株式会社 ,  日立電線株式会社

Inventor： NISHI HAJIME ,  SATO TAKUMI ,  TAKAHASHI TAKESHI ,  KURODA HIROMITSU ,  SAWAHATA KATSUNORI ,  TAKANO YUJI ,  AKUTSU HIROYUKI ,  HIGASHITANI IKU

IPC: H01L31/04

CPC classification number: Y02E10/50

Abstract: PROBLEM TO BE SOLVED: To provide a lead wire for a solar cell which is low-cost, superior in design property, and superior in bondability to a cell. SOLUTION: The lead wire 1 for the solar cell which has a plating layer 4 formed on a surface of a belt-like conductive material 2 includes a coating layer 5 containing a self-fusing material outside the plating layer 4. COPYRIGHT: (C)2011,JPO&INPIT

Abstract translation: 要解决的问题：提供一种低成本，优良的设计性能和与电池的可接合性优异的太阳能电池用引线。 解决方案：具有形成在带状导电材料2的表面上的镀层4的太阳能电池用引线1包括在镀层4的外部含有自熔合材料的涂层5.

版权所有（C）2011，JPO＆INPIT

公开(公告)号：JP2010238662A

公开(公告)日：2010-10-21

申请号：JP2010048812

申请日：2010-03-05

Applicant: Hitachi Magnet Wire Corp ,  日立マグネットワイヤ株式会社

Inventor： KIKUCHI HIDEYUKI ,  TAKANO YUJI

IPC: H01B3/30 ,  H01B7/00 ,  H01B7/02 ,  H01F27/28 ,  H01F41/12 ,  H02K3/30

CPC classification number: C09D179/08 ,  H01B3/305 ,  H01B3/306 ,  H01F5/06 ,  Y10T428/2947

Abstract: PROBLEM TO BE SOLVED: To provide a coil using the insulation coating and an insulated wire which can improve the lubricity, without causing the fixing strength of varnish to deteriorate. SOLUTION: A polyamide-imide resin obtained by a synthesis reaction between an isocyanate component and an acid component, and in the insulation coating containing the lubricant component, the polyimide-imide resin as the insulation coating of which a terminal isocyanate group is sealed by a sealant, composed of a higher alcohol which has eight or more carbon numbers. COPYRIGHT: (C)2011,JPO&INPIT

Abstract translation: 要解决的问题：提供一种使用绝缘涂层的线圈和能够提高润滑性的绝缘线，而不会使清漆的固定强度变差。 解决方案：通过异氰酸酯组分和酸组分之间的合成反应获得的聚酰胺酰亚胺树脂，并且在含有润滑剂组分的绝缘涂层中，作为绝缘涂层的聚酰亚胺酰亚胺树脂的末端异氰酸酯基为 由密封剂密封，由具有八个以上碳数的高级醇组成。 版权所有（C）2011，JPO＆INPIT

公开(公告)号：JP2010153152A

公开(公告)日：2010-07-08

申请号：JP2008328930

申请日：2008-12-25

Applicant: Hitachi Magnet Wire Corp ,  日立マグネットワイヤ株式会社

Inventor： FUNAYAMA YASUHIRO ,  YUKIMORI YUZO ,  KIKUCHI HIDEYUKI

IPC: H01B3/30 ,  C09D5/25 ,  C09D179/08 ,  H01B7/02

Abstract: PROBLEM TO BE SOLVED: To provide polyamideimide resin insulating paint capable of restraining a decarboxylation reaction upon baking without reducing painting operability and achieving high-quality insulated film which generates no grain nor foaming, and to provide an insulated wire using the polyamideimide resin insulating paint. SOLUTION: In the polyamideimide resin insulating paint obtained by reacting an isocyanate constituent forming a polyamideimide resin with an acid constituent in a solvent, the polyamideimide resin is sealed with a sealant whose end group consists of carboxylic acid or the like. COPYRIGHT: (C)2010,JPO&INPIT

Abstract translation: 要解决的问题：提供一种能够抑制烘烤后的脱羧反应而不降低喷涂操作性的聚酰胺酰亚胺树脂绝缘漆，并实现不产生颗粒或发泡的优质绝缘膜，并提供使用聚酰胺酰亚胺树脂的绝缘电线 绝缘漆。 解决方案：在通过使形成聚酰胺酰亚胺树脂的异氰酸酯组分与酸成分在溶剂中反应得到的聚酰胺酰亚胺树脂绝缘漆中，聚酰胺酰亚胺树脂用端基由羧酸等形成的密封剂密封。 版权所有（C）2010，JPO＆INPIT

公开(公告)号：JP2010135123A

公开(公告)日：2010-06-17

申请号：JP2008307879

申请日：2008-12-02

Applicant: Hitachi Cable Ltd ,  Hitachi Magnet Wire Corp ,  日立マグネットワイヤ株式会社 ,  日立電線株式会社

Inventor： ANDO YOSHIYUKI ,  HONDA YUKI ,  ABE TOMIYA ,  GOTO MASAYOSHI

IPC: H01B13/00 ,  H01B7/02

Abstract: PROBLEM TO BE SOLVED: To provide a manufacturing method of an insulation wire and the insulation wire capable of improving adhesiveness between a conductor and an insulation coating film more than a conventional one.
SOLUTION: The manufacturing method of the insulation wire in which an insulation coating film is formed by applying resin coating on a conductor includes an electrolytic cleaning process for performing electrolytic cleaning on the surface of the conductor, and an insulation coating film forming process for applying resin coating on the electrolytic-cleaned surface of the conductor to form the insulation coating film.
COPYRIGHT: (C)2010,JPO&INPIT

Abstract translation: 要解决的问题：提供一种绝缘线的制造方法和能够提高导体与绝缘涂膜之间的粘合性的绝缘线，而不是传统的。 解决方案：通过在导体上施加树脂涂层而形成绝缘涂层的绝缘线的制造方法包括在导体表面上进行电解清洗的电解清洗工艺和绝缘涂膜形成工艺 用于在导体的电解清洁表面上施加树脂涂层以形成绝缘涂膜。 版权所有（C）2010，JPO＆INPIT