公开(公告)号：JP2008202084A

公开(公告)日：2008-09-04

申请号：JP2007037901

申请日：2007-02-19

Applicant: Toyota Motor Corp ,  トヨタ自動車株式会社

Inventor： SHIBATA YOSHINORI ,  ISHIKAWA YOSHIMUNE ,  ICHIYANAGI TERUYOSHI

IPC: B22F7/08

Abstract: PROBLEM TO BE SOLVED: To provide a means where, regarding a joining method in which a joining material including metal nanoparticles is heated and fired in a state of being held to a space between the two members to be joined, thus the members to be joined are joined, the peeling of the joining material upon a joining operation reducing joining strength is prevented.
SOLUTION: In a joining material coating stage, regarding the two members 10 (10A, 10B) to be joined, only the required range in the joining face of either 10A is coated with a joining material 12, and thereafter, the surface of the joining material 12 is coated with a surface coat material 14 in such a manner that it is superimposed at least on the range coated with the joining material 12. Then, joining strength at which peeling is not caused upon a joining operation is secured in the joining material 12 by the joining strength of the surface coat material 14 itself.
COPYRIGHT: (C)2008,JPO&INPIT

Abstract translation: 要解决的问题：为了提供一种装置，其中在将包含金属纳米颗粒的接合材料在被保持在待接合的两个构件之间的空间的状态下被加热和烧制的接合方法中，因此构件 接合时，防止接合操作时的接合材料的剥离降低接合强度。 解决方案：在接合材料涂覆阶段中，关于待接合的两个构件10（10A，10B），仅在10A的接合面中的所需范围被涂覆有接合材料12，然后，表面 接合材料12的表面涂层材料14以至少在涂覆有接合材料12的范围上重叠的方式涂覆。然后，确保在接合操作时不引起剥离的接合强度 接合材料12通过表面涂层材料14本身的接合强度。 版权所有（C）2008，JPO＆INPIT

公开(公告)号：JP2009154176A

公开(公告)日：2009-07-16

申请号：JP2007334184

申请日：2007-12-26

Applicant: Toyota Motor Corp ,  トヨタ自動車株式会社

Inventor： IWATANI SHINGO ,  IIDA SATOSHI ,  SATO TETSUYA ,  SATO AKIO ,  KAWASAKI MINORU ,  ISHIKAWA YOSHIMUNE

IPC: B23K31/00 ,  B22D29/00 ,  B23K9/04 ,  B23K26/34 ,  B23K103/10

Abstract: PROBLEM TO BE SOLVED: To provide a method of repairing the defective portion of cast parts for repairing the defective portion such as a recessed cavity revealed to the surface of the cast parts without making an internal defect remain. SOLUTION: Since this method of repairing the defective portion includes a first step of forming a recessed part 11 having a sound layer 10 where the internal defect is suppressed in the inside by jetting high-pressure gas while melting recessed cavities 2 revealed to the surface of the cast parts 1 and its periphery and, next, a second step of repairing the cavities 2 by melting the recessed part 11 within the range of the thickness of the sound layer 10 and by applying build-up welding to it, the recessed cavity 2 revealed to the surface of the cast parts 1 can be repaired without making the internal defect remain. COPYRIGHT: (C)2009,JPO&INPIT

Abstract translation: 要解决的问题：提供一种修复铸造件的缺陷部分的方法，用于修复在铸造件表面上露出的诸如凹腔的缺陷部分，而不会留下内部缺陷。 解决方案：由于这种修复缺陷部分的方法包括形成具有声音层10的凹部11的第一步骤，其中通过喷射高压气体同时将内部缺陷抑制在内部，同时熔化凹腔2暴露于 铸造件1的表面及其周边，接下来，通过在声音层10的厚度范围内熔化凹部11并通过施加积聚焊接来修复空腔2的第二步骤， 露出到铸造件1表面的凹腔2可以被修复而不会使内部缺陷保留。 版权所有（C）2009，JPO＆INPIT

公开(公告)号：JP2005021908A

公开(公告)日：2005-01-27

申请号：JP2003187222

申请日：2003-06-30

Applicant: Toyota Motor Corp ,  トヨタ自動車株式会社

Inventor： SATO AKIO ,  ISHIKAWA YOSHIMUNE

IPC: F01L3/24 ,  B23K26/00 ,  B23K26/10 ,  B23K26/34 ,  F02F1/24

CPC classification number: B23K26/103 ,  B23K26/32 ,  B23K26/34 ,  B23K35/0244 ,  B23K2203/10 ,  B23K2203/12 ,  B23K2203/18 ,  F01L3/04 ,  F01L2103/00

Abstract: PROBLEM TO BE SOLVED: To provide an apparatus and a method for cladding with a laser beam welding with which a clad layer can suitably and easily be formed in a simple constitution at a low cost. SOLUTION: This cladding apparatus is provided with a cylinder holding means 1, in which a cylinder head is inclinedly held so that the center axis of a valve seat becomes a perpendicular direction, a laser beam machining head 2, in which the laser beam is emitted to the working portion of the valve seat and also, powdery material is jetted to this machining portion, a rotating means 3, in which under inclining state of the laser beam machining head to the perpendicular direction, the valve seat is rotated around this center axis, and a powdery material supplying means 4 for supplying the powdery material into the laser beam machining head. COPYRIGHT: (C)2005,JPO&NCIPI

Abstract translation: 要解决的问题：提供一种用激光束焊接进行包层的装置和方法，通过该装置和方法可以以简单的结构以低成本适当且容易地形成包覆层。 解决方案：该包层装置设置有气缸保持装置1，其中气缸盖倾斜地保持以使阀座的中心轴线成为垂直方向，激光加工头2，其中激光 光束被发射到阀座的工作部分，并且粉末材料被喷射到该加工部分，旋转装置3，其中激光加工头的倾斜状态朝向垂直方向，阀座旋转 该中心轴线和用于将粉末材料供应到激光加工头中的粉末材料供给装置4。 版权所有（C）2005，JPO＆NCIPI

公开(公告)号：JP2005219060A

公开(公告)日：2005-08-18

申请号：JP2004026779

申请日：2004-02-03

Applicant: Toyota Motor Corp ,  トヨタ自動車株式会社

Inventor： SATO AKIO ,  ISHIKAWA YOSHIMUNE

IPC: B23K26/00 ,  B23K26/14 ,  B23K26/34

CPC classification number: B23K26/144

Abstract: PROBLEM TO BE SOLVED: To provide a powder metal overlay nozzle which is coaxially mounted on a laser machining head to irradiate laser beams to a machining part and discharge powder material to a laser beam irradiation part of the machining part, and capable of uniformly discharging powder metal along a circumferential edge of a discharge port at a nozzle tip even when the axis thereof is inclined to the vertical direction. SOLUTION: The coaxial powder metal overlay nozzle which is coaxially mounted on a laser beam machining head to irradiate laser beams to a machining part and discharge powder material to a laser beam irradiation part of the machining part comprises a body part having an annular powder metal filling space to be filled with powder metal therein, and a nozzle part having a plurality of discharge passages to be connected to the body part, communicating with the powder metal filling space, and opened in a discharge port to discharge the powder metal. The powder metal filling space is divided into filling areas corresponding to each of a plurality of feed passages to feed powder metal which are opened in the body part and opened in the powder metal filling space. COPYRIGHT: (C)2005,JPO&NCIPI

Abstract translation: 要解决的问题：提供一种同轴安装在激光加工头上的粉末金属覆盖喷嘴，以将激光束照射到加工部分，并将粉末材料排放到加工部件的激光束照射部分，并且能够 即使当其轴线相对于垂直方向倾斜时，也可以在喷嘴尖端处的排出口的周缘边均匀地排出粉末金属。 解决方案：同轴安装在激光加工头上以将激光束照射到加工部分并将粉末材料排放到加工部件的激光束照射部分的同轴粉末金属覆盖喷嘴包括：主体部分，其具有环形 粉末金属填充空间，其中填充有粉末金属;以及喷嘴部分，其具有多个排放通道，以连接到主体部分，与粉末金属填充空间连通，并在排出口处打开以排出粉末金属。 粉末金属填充空间被分成与多个供给通道中的每一个相对应的填充区域，以供给在主体部分中打开并在粉末金属填充空间中打开的粉末金属。 版权所有（C）2005，JPO＆NCIPI

公开(公告)号：JP2003290955A

公开(公告)日：2003-10-14

申请号：JP2002101451

申请日：2002-04-03

Applicant: Toyota Motor Corp ,  トヨタ自動車株式会社

Inventor： MIKATA HIROSHIGE ,  SATO AKIO ,  ISHIKAWA YOSHIMUNE

IPC: B23K26/00 ,  B23K26/20 ,  B23K26/32 ,  B23K103/04 ,  B23K103/16

Abstract: PROBLEM TO BE SOLVED: To provide a laser welding method for surface treated steel sheets, a method that enables dry fine solid particles to be used directly as spacers and that thereby eliminates special post treatment such as a drying process to help improving productivity as well as reducing manufacturing cost. SOLUTION: On one 1 of the two plated steel sheets to be welded, there are deposited fine solid particles 3 such as steel beads for shot peening by means of a cladding laser torch having a fine particle passage. Then, on this surface treated steel sheet 1, the other one 2 is superposed through the fine solid particles 3, and subsequently the superposed parts are laser-welded. Between the two plated steel sheets 1, 2, a minute gap is maintained by the fine solid particles 3; therefore, in the laser welding, gasses generated by the evaporation of the metallic components in the plated layers 1a, 2a are discharged outside through the gap, enabling a quality weld metal 5 free from blowholes to be obtained. COPYRIGHT: (C)2004,JPO

Abstract translation: 要解决的问题：为了提供表面处理钢板的激光焊接方法，可以将干燥的细小固体颗粒直接用作间隔物，从而消除诸如干燥过程的特殊后处理以有助于提高生产率的方法 并降低制造成本。 解决方案：在待焊接的两个镀覆钢板中的一个上，通过具有细颗粒通道的包层激光焊枪沉积细粒固体颗粒3，例如用于喷丸硬化的钢珠。 然后，在该表面处理钢板1上，另一个2通过微细固体颗粒3重叠，随后重叠部分被激光焊接。 在两个镀覆钢板1,2之间，微细固体颗粒3保持微小的间隙; 因此，在激光焊接中，通过电镀层1a，2a中的金属成分的蒸发而产生的气体通过间隙排出到外部，能够得到不含气孔的优质焊接金属5。 版权所有（C）2004，JPO

公开(公告)号：JP2013035055A

公开(公告)日：2013-02-21

申请号：JP2011175135

申请日：2011-08-10

Applicant: Toyota Motor Corp ,  トヨタ自動車株式会社 ,  Nagoya Institute Of Technology ,  国立大学法人 名古屋工業大学 ,  Aisin Seiki Co Ltd ,  アイシン精機株式会社

Inventor： SHIMODA KOJI ,  ISHIKAWA YOSHIMUNE ,  SUGIURA KO ,  KITAMURA NORIHIKO ,  UCHIDA MITSUTAKA

IPC: B21D37/18 ,  B21D28/34

Abstract: PROBLEM TO BE SOLVED: To provide a pressing device capable of reliably supplying a lubricating oil to the contact surface of the movable side die and the workpiece at the press working.SOLUTION: A blanking apparatus 100 supplies a lubricating oil to a contact surface between a punch 10 and the workpiece W, and performs blanking of the workpiece W by the punch 10 and the die 101. In the bottom surface 11 of the punch 10, grooves 15 are formed from a center part 11C toward a circumferential part 11R. Also, grooves 16 are formed at the side 12 of the punch 10 substantially along the pressing direction P.

Abstract translation: 要解决的问题：提供一种能够在冲压加工时可靠地向可动侧模具和工件的接触面供给润滑油的加压装置。 解决方案：冲切装置100将润滑油供给到冲头10和工件W之间的接触表面，并通过冲头10和模具101对工件W进行冲裁。在冲头的底表面11中 如图10所示，槽15由中心部11C向周向部11R形成。 此外，凹槽16基本上沿着按压方向P形成在冲头10的侧面12上。版权所有：（C）2013，JPO＆INPIT

公开(公告)号：JP2009248154A

公开(公告)日：2009-10-29

申请号：JP2008100590

申请日：2008-04-08

Applicant: Toyota Motor Corp ,  トヨタ自動車株式会社

Inventor： TEJIMA HIDEKI ,  SHIBATA YOSHINORI ,  OSANAWA KENJI ,  FURUKAWA MASASHI ,  TANIGUCHI KOJI ,  NAITO KATSUO ,  MIYATA HIDEO ,  KOYAKE KOJI ,  ISHIKAWA YOSHIMUNE

IPC: B23K26/20 ,  B23K26/06 ,  B23K101/42

Abstract: PROBLEM TO BE SOLVED: To surely join the members to be welded by bringing the members to be welded into tight contact by making the portions to be pressurized copy the inclination thereof even when the members to be welded are inclined with simple constitution. SOLUTION: The lap laser welding equipment is configured to pressurize the plurality of overlapped members W1, W2 to be welded into tight contact with each other, and to irradiate the welding points with a laser beam LB and is equipped with a nozzle 1 which is disposed movably with respect to a plurality of the overlapped members W1, W2 to be welded, and inside which the laser beam LB is guided, and a spherical member 2 which is held at the tip of the nozzle 1. A spherical member holding part 10 for slidably holding the spherical member 2 is formed on an inner side at the tip of the nozzle 1. The spherical member 2 has a laser beam transmission section 20 which transmits the laser beam LB guided within the nozzle 1 and a pressurization section 21 which is made to abut on the plurality of the overlapped members W1, W2 to be welded, and pressurizing members. COPYRIGHT: (C)2010,JPO&INPIT

Abstract translation: 要解决的问题：即使当待焊接的构件以简单的结构倾斜时，通过使要加压的部分复制其倾斜来使要焊接的构件紧密接触来确保将待焊接的构件接合。 解决方案：搭接激光焊接设备被配置为将要焊接的多个重叠部件W1，W2彼此紧密接触加压，并且用激光束LB照射焊接点，并且配备有喷嘴1 其被配置为能够相对于被焊接的多个重叠部件W1，W2以及激光束LB被引导的内侧而移动，以及保持在喷嘴1的前端的球形部件2.保持 在喷嘴1的前端部的内侧形成有用于可滑动地保持球形部件2的部分10.球形部件2具有激光束透射部分20，其传送在喷嘴1内引导的激光束LB和加压部分21 其被抵接在要被焊接的多个重叠部件W1，W2上，以及加压部件。 版权所有（C）2010，JPO＆INPIT

公开(公告)号：JP2008195974A

公开(公告)日：2008-08-28

申请号：JP2007029582

申请日：2007-02-08

Applicant: Toyota Motor Corp ,  トヨタ自動車株式会社

Inventor： SHIBATA YOSHINORI ,  ISHIKAWA YOSHIMUNE ,  ICHIYANAGI TERUYOSHI

IPC: B22F7/08

CPC classification number: B23K35/30 ,  H01L2224/29007 ,  H01L2224/29339 ,  H01L2224/83048 ,  H01L2224/8384 ,  H01L2924/00014

Abstract: PROBLEM TO BE SOLVED: To provide a joining method using metal nanoparticles, which provides necessary joined strength.
SOLUTION: The joining method includes pressing members to be joined (10A) and (10B) with a pressing force of a relatively low pressure (P1) in a relatively early stage. In this pressurizing condition of using the relatively low pressure (P1) (gas venting step), an organic protective film (16) is vaporized because a joining material (12) is heated, so that the porous part in the porous structure constituted by a metal nanoparticle (18) and a binder (20) in the joining material (12) is not excessively squashed by the pressurization. Accordingly, the porous part in the porous structure functions as a gas vent passage for releasing the gas evaporated from the organic protective film (16) therethrough, and makes the gas smoothly released from the interspace between the members to be joined (10A) and (10B). The joining method further includes increasing the pressurizing force from the relatively low pressure (P1) to a relatively high pressure (P2) (pressure-increasing step), when the temperature of the joining material (12) has reached a predetermined level; and joining the members to be joined (10A) and (10B) at the high pressure force (P2) (joining step) to enhance the joined strength.
COPYRIGHT: (C)2008,JPO&INPIT

Abstract translation: 要解决的问题：提供使用金属纳米粒子的接合方法，其提供必要的接合强度。 解决方案：接合方法包括在相对较早的阶段中具有相对低压（P1）的压力的待连接的加压构件（10A）和（10B）。 在使用相对低压（P1）（排气步骤）的这种加压条件下，由于加热接合材料（12）而使有机保护膜（16）蒸发，使得多孔结构中的多孔部分由 金属纳米颗粒（18）和接合材料（12）中的粘合剂（20）不会被加压过度压扁。 因此，多孔结构体中的多孔部分起到排气通道的作用，用于将从有机保护膜（16）蒸发的气体从其中释放出来，使得气体从待接合部件（10A）和（ 10B）。 接合方法还包括：当接合材料（12）的温度已经达到预定水平时，将相对较低压力（P1）的加压力增加到相对高的压力（P2）（增压步骤） 并在高压力（P2）（接合步骤）下接合待接合的构件（10A）和（10B），以提高接合强度。 版权所有（C）2008，JPO＆INPIT

公开(公告)号：JP2005118851A

公开(公告)日：2005-05-12

申请号：JP2003359050

申请日：2003-10-20

Applicant: Toyota Motor Corp ,  トヨタ自動車株式会社

Inventor： KOJIMA KAZUHITO ,  SATO AKIO ,  ISHIKAWA YOSHIMUNE

IPC: F16G13/06 ,  B21L9/08 ,  B23K26/00 ,  B23K26/20 ,  B23K26/34

Abstract: PROBLEM TO BE SOLVED: To provide a metallic projection for preventing link plates from falling off from the ends of the pins of a link chain constituted by longitudinally and transversely connecting the link plates by means of the pins inserted into their pin pores and a method for forming the projection. SOLUTION: Metallic powder is sprinkled over the point to be formed with the projection 12 on the metallic member 10. The metallic powder is irradiated with a laser beam 20. The metallic projection is formed by the build-up of the molten metallic powder. At this time, the irradiation with the laser beam is intermittently performed. COPYRIGHT: (C)2005,JPO&NCIPI

Abstract translation: 要解决的问题：提供一种金属突起，用于防止链板从连接链的销的端部脱落，该连杆链通过插入其销孔中的销纵向和横向连接链板而形成， 一种用于形成突起的方法。

解决方案：将金属粉末喷洒在与金属构件10上的突起12形成的点上。金属粉末被激光束20照射。金属突起通过熔融金属 粉末。 此时，间歇地进行激光的照射。 版权所有（C）2005，JPO＆NCIPI

公开(公告)号：JP2017077578A

公开(公告)日：2017-04-27

申请号：JP2015207363

申请日：2015-10-21

Applicant: トヨタ自動車株式会社 ,  Toyota Motor Corp

Inventor： IWATANI SHINGO ,  ISHIKAWA YOSHIMUNE ,  SATO AKIO

IPC: B23K26/342 ,  B23K26/21 ,  F02F1/42

Abstract: 【課題】肉盛層における穴状欠陥の発生を抑制することができるレーザ肉盛方法を提供する。【解決手段】本発明の一態様に係るレーザ肉盛方法は、シリンダヘッド粗形材90において、ポートの燃焼室側開口端91に円環状のザグリ溝92を形成する工程と、レーザ出射孔119と同軸に形成された、複数の領域に仕切られた円環状の吐出孔117から金属粉53を供給しつつ、レーザ出射孔119からレーザビームを照射してザグリ溝92にバルブシート用の肉盛層93を順次形成する工程と、を備えたレーザ肉盛方法であって、肉盛層を順次形成する工程において、ザグリ溝92に沿ってレーザビームを進行させて肉盛層93を形成する際、前記複数の領域のうち、レーザビームの進行方向前方に位置する領域のみから金属粉53を供給する。【選択図】図14