公开(公告)号：US20170306441A1

公开(公告)日：2017-10-26

申请号：US15516623

申请日：2015-10-06

Applicant: CONSTELLIUM ISSOIRE

Inventor： Jean-Louis ACHARD ,  Pierre LE BRUN

IPC: C22B9/02 ,  B06B3/00 ,  C22B21/06 ,  G01N33/20

Abstract: The method comprises the following steps: a) Providing a sonotrode (1) formed from an essentially inert material with respect to the liquid metal, such as a ceramic, and preferably a silicon nitride or a silicon oxynitride, such as SIALON, or a metal essentially inert to said liquid metal, b) Immersing at least partially the sonotrode (1) in a bath of said metal, c) Applying to the sonotrode (1) power ultrasounds, particularly ultrasounds having a power greater than 10 watts to obtain the wetting of said sonotrode by said metal, d) Applying continuously to the sonotrode (1) measurement ultrasounds, also known as testing ultrasounds, particularly ultrasounds wherein the frequency is between 1 and 25 MHz, e) Applying intermittently to the sonotrode (1) power ultrasounds, particularly ultrasounds having a power greater than 10 watts, to maintain said wetting.

公开(公告)号：US20210220905A1

公开(公告)日：2021-07-22

申请号：US16096780

申请日：2017-05-17

Applicant: CONSTELLIUM ISSOIRE

Inventor： Philippe JARRY ,  Fabio TAINA ,  Jean-Louis ACHARD ,  Marc BERTHERAT ,  Pierre-Yves MENET ,  Mircea CABLEA

IPC: B22D11/00 ,  B22D11/115 ,  B22D11/041 ,  B22D11/12

Abstract: A method for casting a metal alloy in an ingot mold extending along a vertical axis, the horizontal section of the ingot mold being parallelepiped in shape. During casting, a travelling alternating magnetic field is applied to a liquid phase of the alloy, the magnetic field having a maximum amplitude propagating along an axis of propagation. Under the effect of the magnetic field, a Lorentz force is applied to the liquid phase of the alloy, such that a Lorentz force of maximum intensity propagates along the axis of propagation. The method includes modulating the maximum intensity of the Lorentz force propagating along the axis of propagation. This modulation is obtained by varying, over time, one or more parameters, referred to as force parameters, governing the Lorentz force. An ingot obtained by the method is also described.

公开(公告)号：US20210087666A1

公开(公告)日：2021-03-25

申请号：US16346232

申请日：2017-12-06

Applicant: CONSTELLIUM ISSOIRE

Inventor： Jean-Louis ACHARD ,  Fabio TAINA

IPC: C23C2/32 ,  C04B41/45 ,  C04B41/51 ,  C04B41/88

Abstract: The invention is a method for treating a solid substrate, made from a first material, of metal or ceramic type, the method comprising placing the substrate in contact with a liquid metal, while the substrate is exposed to an ultrasonic wave called a power wave. At the level of a surface of the substrate, the power density is greater than a cavitation threshold of the liquid metal. Such exposure improves the wettability of the substrate surface by the liquid metal.

公开(公告)号：US20170299555A1

公开(公告)日：2017-10-19

申请号：US15516629

申请日：2015-10-06

Applicant: CONSTELLIUM ISSOIRE

Inventor： Jean-Louis ACHARD ,  Philippe JARRY

IPC: G01N29/34 ,  C22C21/04 ,  C22B9/02 ,  C22C21/08 ,  G01N29/02 ,  G01N33/20

Abstract: The method comprising the following steps: a) Providing a first bath of a liquid metal (1) comprising aluminium with a content X and magnesium with a content Y, the magnesium content Y being different to zero, b) Immersing at least partially a sonotrode (3) formed from a material inert to liquid aluminium, in the first bath of liquid metal (1), and c) Applying power ultrasounds to the sonotrode (3) so as to excite the liquid metal (1) until wetting (5) of the sonotrode (3) by the liquid metal (1) is obtained. d) Cooling the first liquid metal (1) of the first bath until solidification of the first liquid metal (1) around the sonotrode (3) is obtained, generating an intimate bond (6) between the sonotrode (3) and the solidified first liquid metal (1) having a bonding strength substantially equal to that of brazing between two metals. e) Machining the solidified first metal (1) in the form of a flange (7) configured for the attachment of a mechanical amplifier and/or of a transducer (4).

公开(公告)号：US20170335427A1

公开(公告)日：2017-11-23

申请号：US15524123

申请日：2015-11-02

Applicant: CONSTELLIUM ISSOIRE

Inventor： Philippe JARRY ,  Jean-Louis ACHARD

IPC: C22B9/02 ,  B06B3/00 ,  B22D1/00 ,  C22B21/06

CPC classification number: C22B9/026 ,  B06B3/00 ,  B22D1/00 ,  B22D1/002 ,  C22B21/06 ,  C22B21/064 ,  Y02P10/234

Abstract: The method includes the following steps: a) providing a tubular sonotrode (1) formed in a material substantially inert to liquid aluminum, such as a ceramic, for example, silicon oxynitride, the sonotrode comprising a first open end region (2) and a second optionally closed end region (3), b) submerging at least some of the open end region (2) of the tubular sonotrode (1) in the liquid aluminum alloy, and c) applying power ultrasound on the liquid aluminum alloy by means of the tubular sonotrode (1).