Non-baseline On-line Stress Monitoring System and Monitoring Method Based on Multi-mode Lamb Wave Data Fusion

    公开(公告)号:US20230228718A1

    公开(公告)日:2023-07-20

    申请号:US17704081

    申请日:2022-03-25

    Abstract: The present disclosure proposes a non-baseline on-line stress monitoring system and monitoring method based on multi-mode Lamb wave data fusion. A Lamb wave dispersion curve is established according to geometric dimensions and material parameters of a measured object, a cut-off frequency of a first-order Lamb wave mode is obtained, an excitation frequency of a Lamb wave signal is determined, and then pure Lamb waves in S0 and A0 modes obtained inside the measured object are obtained; an acoustoelastic equation is established, an elastodynamic equation of the measured object under a prestress condition is solved, and linear relationships between a group velocity and a stress of the Lamb waves in the S0 and A0 modes under the excitation frequency are obtained; data is processed through the on-line monitoring system; a stress gradient in a depth direction is calculated, and finally, a stress state of the measured object is represented. The present disclosure does not require data under a zero stress state as baseline data, does not require designing a wedge block capable of generating a critical refraction longitudinal wave, and combines acoustoelastic effects of Lamb waves in different modes to realize online stress monitoring without the baseline data.

    Stress gradient high-efficiency non-destructive detection system based on frequency domain calculation of broadband swept frequency signals, and detection method thereof

    公开(公告)号:US20230081998A1

    公开(公告)日:2023-03-16

    申请号:US17551319

    申请日:2021-12-15

    Abstract: The disclosure discloses a stress gradient high-efficiency non-destructive detection system based on frequency domain calculation of broadband swept frequency signals, and a detection method thereof. The detection method includes: step 1: calibrating an LCR wave velocity of an object to be measured; step 2: calculating a starting frequency and a cut-off frequency of broadband swept frequency signals based on the LCR wave velocity of the object to be measured in the step 1 and a stress gradient measuring range in a depth direction of the object to be measured; step 3: converting phase delay to time delay information based on the phase delay of the starting frequency and the cut-off frequency in the step 2; and step 4: determining stresses of depths corresponding to different frequency components based on the time delay information in the step 3 to finally realize layer-by-layer scanning of stresses at different depths of the measured object. The disclosure is used to solve the problem of low stress gradient measuring accuracy, and realize the high-efficiency characterization of the stress gradient in the depth direction.

    Control method of probe with ultrasonic phased array transducers in hinge array

    公开(公告)号:US11536700B2

    公开(公告)日:2022-12-27

    申请号:US17079430

    申请日:2020-10-24

    Abstract: The disclosure relates to a control method of a probe with ultrasonic phased array transducers in a hinge array, and belongs to the technical field of ultrasonic detecting. The control method includes the steps: firstly, fixing a part under test, making a central piezoelectric array element of piezoelectric array elements for the ultrasonic phased array transducers in the hinge array make contact with a surface of the part under test, and then fixing a fixed support; before detection is started, driving the hinge array through voice coil motors to make the piezoelectric array elements completely fit the surface of the part under test, wherein the number of the piezoelectric array elements is 2N+1 (N=1, 2, 3, 4 and 5), and different values of N are selected according to a size of the part under test; with the value of pressure of the central piezoelectric array element as a standard and difference values between values of pressures of other piezoelectric array elements and the value of pressure of the central piezoelectric array element as control signals of respective corresponding voice coil motor coils, controlling output rods to drive the hinge array; keeping the values of pressures of all the piezoelectric array elements consistent by means of an incremental digital PID control method; and then realizing deflecting and focusing of ultrasonic waves by means of a time delay rule for ultrasonic detecting, thereby detecting parts under test with planar or curved surfaces.

    Linkage device, transceiver module and plane stress field measuring device and method capable of achieving synchronous adjustment of distance and angle

    公开(公告)号:US11709152B2

    公开(公告)日:2023-07-25

    申请号:US17552467

    申请日:2021-12-16

    Abstract: Disclosed are a linkage device, a transceiver module and a plane stress field measuring device and method capable of achieving synchronous adjustment of distance and angle, and relates to the field of ultrasonic non-destructive testing. The existing technical means for measuring plane stress in the field of ultrasonic testing has the shortcomings that the same testing is only applicable for single materials and the deflection angles of transmitting and receiving transducers are inconsistent. In the application, the linkage device designed by comprising a distance adjusting screw, an angle adjusting screw, a left connecting rod, a right connecting rod, a shaft column and a column lock is adopted, and based on the linkage device, the transceiver module designed by comprising a receiving end wedge, a receiving probe, a transmitting end wedge and a transmitting probe is additionally arranged; based on the transceiver module, the measuring device designed by comprising a pulse transmitting device, an amplifying device and a data acquisition device is additionally arranged, and the stress measuring method applicable for the stress measuring device is provided; and the distance and deflection angle between the receiving probe and the transmitting probe of the detection are adjusted according to a tested part. The application applies to stress measurement in the manufacturing process of mechanical components.

    Linkage device, transceiver module and plane stress field measuring device and method capable of achieving synchronous adjustment of distance and angle

    公开(公告)号:US20230120241A1

    公开(公告)日:2023-04-20

    申请号:US17552467

    申请日:2021-12-16

    Abstract: Disclosed are a linkage device, a transceiver module and a plane stress field measuring device and method capable of achieving synchronous adjustment of distance and angle, and relates to the field of ultrasonic non-destructive testing. The existing technical means for measuring plane stress in the field of ultrasonic testing has the shortcomings that the same testing is only applicable for single materials and the deflection angles of transmitting and receiving transducers are inconsistent. In the application, the linkage device designed by comprising a distance adjusting screw, an angle adjusting screw, a left connecting rod, a right connecting rod, a shaft column and a column lock is adopted, and based on the linkage device, the transceiver module designed by comprising a receiving end wedge, a receiving probe, a transmitting end wedge and a transmitting probe is additionally arranged; based on the transceiver module, the measuring device designed by comprising a pulse transmitting device, an amplifying device and a data acquisition device is additionally arranged, and the stress measuring method applicable for the stress measuring device is provided; and the distance and deflection angle between the receiving probe and the transmitting probe of the detection are adjusted according to a tested part. The application applies to stress measurement in the manufacturing process of mechanical components.

    Non-baseline on-line stress monitoring system and monitoring method based on multi-mode lamb wave data fusion

    公开(公告)号:US12130259B2

    公开(公告)日:2024-10-29

    申请号:US17704081

    申请日:2022-03-25

    Abstract: The present disclosure proposes a non-baseline on-line stress monitoring system and monitoring method based on multi-mode Lamb wave data fusion. A Lamb wave dispersion curve is established according to geometric dimensions and material parameters of a measured object, a cut-off frequency of a first-order Lamb wave mode is obtained, an excitation frequency of a Lamb wave signal is determined, and then pure Lamb waves in S0 and A0 modes obtained inside the measured object are obtained; an acoustoelastic equation is established, an elastodynamic equation of the measured object under a prestress condition is solved, and linear relationships between a group velocity and a stress of the Lamb waves in the S0 and A0 modes under the excitation frequency are obtained; data is processed through the on-line monitoring system; a stress gradient in a depth direction is calculated, and finally, a stress state of the measured object is represented. The present disclosure does not require data under a zero stress state as baseline data, does not require designing a wedge block capable of generating a critical refraction longitudinal wave, and combines acoustoelastic effects of Lamb waves in different modes to realize online stress monitoring without the baseline data.

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